Grammer’s Broad Seat Range at ProMat

After a four-year hiatus due to the pandemic, new products will be the focus in Chicago at ProMat 2023, the leading trade show for manufacturing and supply chain industry in Northern America. As one of the market leaders in the forklift seat segment, Grammer will be showcasing its significantly expanded range of seats for forklifts from March 20 to 23, 2023. New highlights at booth S5137 include a haptic warning system, water-resistant seat covers that heighten ease of use, ergonomics, and safety in this demanding workplace.

“Material handling is one of the strongest and fastest growing US market segments for Grammer. Accordingly, it is important for us to present Grammer at this year’s ProMat as an innovation driver and leading supplier of ergonomic seat systems,” says Dr. Andreas Diehl, President Division Commercial Vehicles, Grammer AG. “At the interface between people and vehicles, our seats offer very attractive added value with their top durability, sustainable materials and new smart HMI solutions such as multi-function armrests. In the booming global logistics world, everything is designed for maximum efficiency and speed: We are creating the basis for top performance and productivity with products that help people work safely, comfortably and with maximum concentration over many hours.”

Haptic warning vibration alarm

In the environment in which forklifts are used, acoustic signals or flashing lights indicate obstacles or hazards to the driver. With the frequently high noise levels in production halls, high-shelf warehouses or exterior yards, there is a risk of acoustic warning signals being overheard – unlike a haptic signal that is always reliably felt in the seat. To additionally improve safety in this work environment, Grammer offers a haptic warning system, an ideal addition to audiovisual warning systems: Two vibration motors integrated on the left and right of the seat mean that users no longer miss any important warnings.

This new product can be experienced in the MSG75 seat on display at ProMat. The motors can be activated individually or together and – depending on the OEM’s wishes – controlled by different vehicle sensors.

Water-resistant seat covers

Forklift trucks are often in 24/7 use and operated by several people – indoors in the hall as well as outdoors at the loading ramp or on the service yard.  This reveals two major advantages of the new, water-resistant seat covers from Grammer: they support cleanliness, hygiene and durability because they are particularly easy to clean. And they prevent moisture from penetrating the cover and the upholstery, making hours-long use uncomfortable.

In addition to offering top comfort, they are also temperature-regulating, thus providing warmth in cold conditions, while keeping the seat surface cool in high temperatures. The “hydrophobic” covers are available in several versions, which are fitted to the MSG65 and MSG75 on display at ProMat 2023.

Dualmotion offers better overview

Another innovative highlight in Grammer’s product range increases both safety and ergonomic comfort in forklifts: The Dualmotion adaptive back support rotates backwards with the upper body when the operator looks over his or her shoulder, increasing the support provided by the seat, reducing muscle fatigue when working backwards and improving the visibility of possible obstacles in the vicinity of the forklift.

Complete range at ProMat

The best possible seating in a forklift truck, regardless of its size, combines top safety, ergonomics and operating comfort. Grammer creates the conditions for this with the right seat solutions and individually selectable options such as seat heating, ventilation or different suspension systems: At its booth at ProMat, the company will be showcasing seats from the MSG45, MSG65, MSG75 and MSG95 series – covering the complete range of applications from very compact and lightweight basic seats to fully equipped high-end models.

 

TRANSFER.FESTIVAL and IFOY AWARD announce cooperation

IFOY AWARD, the world’s largest intralogistics award, is cooperating with the TRANSFER.FESTIVAL of the Digital.Hub Logistics and the Fraunhofer Institute for Logistics and Material Flow IML. The partners recently agreed to work together. Before the IFOY AWARD Night 2023 begins at 18.00 on 22nd June at Dortmunder U, IFOY AWARD finalists and festival participants will actively shape two sessions on the topics of automation and sustainability on the premises of Fraunhofer IML – following the festival motto of “make, transfer, network”.

Festival participants can choose from a total of 14 sessions – including trend topics such as blockchain or open source in logistics. A special feature will be that instead of PowerPoint slides and endless lectures, innovative, interactive formats such as debates or fish bowls await guests.

“We want to inspire knowledge transfer from science to business and vice versa,” says Anita Würmser, executive chairwoman of the IFOY AWARD jury. “That doesn’t work with a marathon lecture, but only interactively in discussion. Knowledge is required here, but also the courage to express an opinion.”

“The IFOY AWARD finalists and their customers enrich our festival programme with their deep knowledge of solutions and trends in intralogistics,” emphasises Maria Beck, Managing Director of Digital Hub Management GmbH. “At the same time, they benefit from the knowledge of our long-standing programme partners.”

The third edition of the TRANSFER.FESTIVAL will be enriched by lab tours that offer exclusive insights behind the scenes at Fraunhofer IML. Developments such as drones, exoskeletons and autonomous mobile robots (AMR) will be demonstrated. During the lunch break with live music, there will be the opportunity for intensive networking.

At 18.00, the festive IFOY AWARD Night with the 2023 finalists and invited guests from business, science, politics, and the media will start at the Dortmunder U. More than 250 invited guests from seven countries are expected to attend the celebration in the historic former brewing tower of the Dortmunder Union Brewery and on the roof terrace. During the awards ceremony, the secret will be revealed as to which of the 25 nominated devices and solutions in a total of seven categories will be awarded the “Oscar of Intralogistics”. All finalists will undergo the three-stage IFOY audit at the IFOY TEST DAYS as part of the TEST CAMP INTRALOGISTICS on March 29 and 30 at Messe Dortmund. Afterwards, the international jury will make its decision.

 

IFOY finalists have been selected

The IFOY organisation has announced the finalists for the IFOY AWARD 2023. Among a total of 39 applicants, 23 intralogistics providers from seven countries made it to the finals with 25 products and solutions, including seven start-ups. They will compete in the IFOY audit at the end of March, which will again take place in Dortmund in 2023 as part of the TEST CAMP INTRALOGISTICS.

“The audit of the IFOY finalists promises a spectacular setting this year. With their selection, the jury has lined up the best of the best in intralogistics. They show where the journey of intralogistics is heading in the future: classic warehouse technology is becoming increasingly sophisticated, quick commerce, robotics and AI are making their way into logistics, and innovative details are making warehouse life more efficient, easier and more productive,” emphasises Anita Würmser, Chairperson of the IFOY jury. She expects a tough discussion in the jury sessions for the seven winner trophies, which will be awarded in summer in Dortmund.

Intralogistics specialists AGILOX, Combilift, Continental, Crown, DS AUTOMOTION, HIKROBOT, IdentPro, Jungheinrich, Kemaro, Libiao Robotics, Mobile Easykey, NIMMSTA, Raymond, STILL, Volume Lagersysteme, and Youibot Robotics want to win one of the trophies.

Among the startups, the finalists are 1MRobotics, Chemovator (Loady), ff Fördersysteme, HUNIC, Predimo, Sentics and sereact.

Five warehouse trucks nominated

The jury sent a total of five manually operated warehouse trucks to the finals, three in the highlifter category and two in the lowlifters.

The Aisle-Master OP from Irish forklift specialist Combilift, with a lift height of 12.1 meters and a load capacity of two tonnes, combines the advantages of a narrow-aisle forklift and an order picker. The forklift shows its strength in the high-performance segment as well as in narrow aisles, for rack delivery and bulk order picking. The combi device can also be used as a conventional forklift truck with rubber tyres for indoor and outdoor applications, such as loading and unloading trucks.

The brand new SP 1500 from US supplier Crown wins an IFOY nomination even before its official market launch. The completely redesigned order picker with a reach height of 11.2 meters and load capacities of up to 1.25 tonnes has been optimised in terms of all-round visibility, performance and speeds. With its ergonomic operator area and numerous innovative details, it is aimed not only at traditional order picking but above all at the requirements of retail and e-commerce.

Two final places can be secured by the Hamburg intralogistics specialist STILL. The further developed PXV vertical order picker from STILL convinced the jury with its gripping height of 14.5 meters. Equipped with numerous safety and comfort features, a person on the 1.5 tonne highlifter can reliably pick loads in both wide and narrow aisles thanks to its compact and variable vehicle dimensions.

The jury also gave the green light to the manoeuvrable pedestrian pallet truck EHX 16 from STILL. With a load capacity of 1.6 tonnes, the lowlifter is particularly suitable for truck transport and last-mile applications. Advantageously, the lift truck features a unique tiller head with integrated display for intuitive handling. With an integrated lithium-ion battery, the shorter dimension means there is more room.

In the final of the lowlifter category also is US manufacturer Raymond with its 8910 End Rider Pallet Truck. The rugged 3.63-tonne capacity pallet truck was designed with a focus on energy efficiency and can be tailored to a variety of applications, including cold storage, wharves, loading and unloading, or long trips to handling centres. It also promises numerous options for better ergonomics and more productivity.

Four nominations for AGVs and AMRs

The bandwidth of IFOY applicants is traditionally large and very international in the field of automated guided vehicles (AGVs), which for some years now have not only come from the intralogistics sector. This time, four suppliers made it to the finals.

The new AGILOX ODM – short for omnidirectional dolly mover – from Austrian supplier AGILOX is an intelligent logistics robot for small load carriers weighing up to 300 kilograms. It does not require any additional infrastructure or navigation aids, can turn while stationary and allows parallel driving. The first vehicle is implemented in less than twelve hours, each additional one in just 15 minutes. The core target group is the pharmaceutical and electronics industries.

The AMR IL 1200 from Continental Automotive Technologies is designed for use in warehouses or logistics centres as well as production logistics with heavy pallets, such as those found in the automotive and metalworking industries. With its integrated lifting system and various body options, the AMR IL 1200 transports pallets weighing up to 1.2 tonnes at a speed of two meters per second.

The F4-1000C Forklift Mobile Robot from Chinese manufacturer HIKROBOT, with a load capacity of one tonne, is an alternative to conventional warehouse forklifts and, with its positioning accuracy, is particularly suitable for 24/7 use in extremely narrow aisles and for material handling in the automotive, manufacturing and consumer electronics industries. Under the control of the in-house Robotic Control System (RCS), the F4-1000C works in tandem with other vehicles.

Also from China is the Automatic Trolley AT100 of Youibot Robotics, consisting of the brand-new AT100 AMR assistance picking robot and the YOUIFleet fleet management system. The intuitive combination of AMR and batch picking trolley for loads up to 100 kilograms manages a speed of 1.5 meters per second and was developed specifically for sorting and picking tasks in existing infrastructures as well as for workflows of retailers and 3PLs.

Three Intralogistics Robots in the final

The three automated warehouse systems in the Intralogistics Robot category offer a strong starting field.

The automated, ultra-compact and scalable PowerCube compact warehouse system from Hamburg-based intralogistics company Jungheinrich adapts to almost any infrastructure and container dimensions. It can be used 24/7 across all industries and promises four times the storage density of shelf racking at room heights of up to 12 metres. The powerful lithium-ion shuttles can simultaneously pick up two 50-kilogram containers and load on the fly.

In the Airrob container handling robotic system from Chinese manufacturer Libiao Robotics, the robots can “climb” up the shelves and store, pick, sort and move plastic containers weighing up to 35 kilograms. The simple and cost-effective solution is particularly suitable for micro-fulfilment centres or warehouses on a production line. Airrob focuses on e-commerce, footwear, apparel, cosmetics, pharmaceuticals and production parts storage.

Volume DIVE from Volume Lagersysteme is a sophisticated robotics-based storage and picking system for heights up to 14 meters. The robot can pick and deliver totes at any position without a lifter. Standard euro containers are stored as well as beverage crates, which may also be used outside the system. Although DIVE was developed for quick commerce, it is also an alternative to energy-intensive miniload applications. Throughput can be scaled up to 4,000 containers per hour. In the smallest version, Volume DIVE takes up only 16 square meters.

Three nominations for Intralogistics Software

The jury nominated a total of three solutions in the Intralogistics Software category.

The Industrial Truck Key Performance Indicator (FFZ-KPI) developed by Mobile Easykey, as a component of the software, enables the determination of a manufacturer-neutral fleet efficiency of the intralogistics fleet with only one key figure and a visual traffic light system. The basis of the FFZ-KPI is the OEE key figure for the overall equipment effectiveness of immobile equipment. The FFZ-KPI adds further calculation parameters to the OEE, making the key figure for moving equipment calculable for the first time.

With the vehicle software ARCOS, the Austrian supplier DS AUTOMOTION enables devices to be used either as Automated Guided Vehicles (AGV) or Autonomous Mobile Robots (AMR). With the help of so-called “plannable autonomy”, the advantages of both technologies are combined. The user can use autonomous functions specifically where they bring advantages and prevent them where the disadvantages predominate.

The Warehouse Execution System from IdentPro promises up to 30% higher productivity. It uses IoT sensors on the vehicles to make all warehouse processes visible in the digital twin in real time (RTLS). The digitisation solution, which can be used indoors and outdoors, achieves centimetre-precise localisation (+/-10 cm) of goods and vehicles, collaborative use of autonomous and manned industrial trucks, and smart distribution of driving orders.

Three Specials of the Year in the final

Three products are competing in the Special of the Year category.

The Light Tags of NIMMSTA are a new pick-by-light approach that promises up to 80% more efficiency without integration effort. The intelligence is in the Industrial Smart Watch, which the worker wears on his body. In the NIMMSTA app, a storage location is assigned once to each light tag, to which it is simply attached with an adhesive strip. When the worker approaches, the Smart Watch and Light Tag light up in the same colour and pattern.

The world’s first fully autonomous K900 dry-cleaning robot from Swiss supplier Kemaro can save 70% of cleaning costs, which amounts to more than US$37,000 per year in a logistics company covering around 10,000 square meters. The compact robots with integrated dust extraction system navigate with the help of lidar and 3-D sensors and clean even the toughest industrial dirt. Their specialty is large indoor spaces.

Stacking, scanning and transferring results to any WMS in one can be done by addedVIEW fork camera with barcode scanning function of Jungheinrich. The digital full HD fork tine camera with integrated image processing software for barcode scanning detects whether the correct or incorrect barcode is located in front of the tine, even at great heights, as it passes by. An acknowledgement button near the steering wheel eliminates the need for hand scanners and makes unnecessary unstacking of incorrect goods a thing of the past.

Seven start-ups in the final

In the usual broad-based start-up category, the jury sent seven finalists into the final.

The Israeli tech company 1MRobotics gets the green light with its nano fulfilment centre of the same name for the last mile in omnichannel retailing. The modular robotic darkstores are delivered worldwide in standard containers and are ready for immediate use. The business model is based on operational costs. Well-known companies are already relying on the technology.

The young German start-up ff Fördersysteme solves a ubiquitous storage problem with its patented 3D conveyor and drive system. The 3D chain adapts to the space and not vice versa. Whether it’s curves, ramps, elevators or inclines, different tasks can be solved in one track, eliminating the need for modular conveyor systems and saving space, but also opening up architectural possibilities. An application would be curved escalators, for example.

A return on investment (ROI) of six months is promised by AI software for autonomous pick-and-place robotics sereact of the supplier sereact. Picking processes that have already been trained in simulation can thus be transferred to new, unknown scenarios and integrated into existing warehouse management systems within one day without robot programming or time-consuming teach-in.

Munich-based startup Sentics enters the final IFOY round with the first optical, AI-based real-time localisation system ORTLS for industrial applications. Infrastructure sensors, which only need to be installed once in the industrial environment, detect and localise objects such as forklifts, people or machines and make this information available to fleet managers, as well as autonomous transport vehicles.

ComputerMyoGraphie by Predimo is a final tool for evaluating workplaces in terms of ergonomics and process efficiency. With the help of cloud-based software and 17 IoT sensors over clothing, a digital human twin can be used to visualise which muscles and joints are actually under strain at work. This makes it possible to indicate physical overload as a key performance indicator and determine an ROI for ergonomics.

With its software-as-a-service solution Loady, the start-up Chemovator (Loady) is entering the race for an IFOY AWARD. Loady provides standardised requirements for loading and unloading at industrial sites and serves as a central pre-product database. Equipment to be brought along, documents or processes on site are managed in a structured data model and serve as a source for all logistics partners. Free text fields or Excel files for logistics tenders, cleaning requirements and pre-products are no longer necessary.

An IFOY nomination also goes to the passive exoskeleton SoftExo Lift from HUNIC. The extremely lightweight yet effective body-mounted lifting and carrying aid uses a spring principle to support the leg and back muscles when lifting and carrying loads by up to 21%, relieving the body of up to 50% of the load and positively influencing ergonomic posture.

IFOY Nominees at TEST CAMP INTRALOGISTICS

The innovations of the IFOY finalists will be available for self-testing by visitors at TEST CAMP INTRALOGISTICS on March 29 and 30. The hands-on testing event for innovations and new developments enables decision-makers from industry, trade and the service sector to extensively self-test selected innovations on 10,000 square meters of hall space. In addition to the IFOY finalists, a total of over 50 innovations and 1,000 participants are expected at this year’s CAMP.

Due to its expertise, the IFOY AWARD is considered the definitive innovation award in intralogistics. The selection is preceded by an extensive audit with nomination and test cycles. The equipment and solutions nominated for the final undergo the IFOY test and the scientific innovation check individually at Messe Dortmund. In addition, jurors and their teams of advisors from industry travel to assess the finalists themselves.

The coveted trophies will be awarded in the summer. Until then, the results will remain a secret – both for the finalists and for the public.

 

New Jungheinrich MD Eyes Opportunities

Paul Lynam has been named the new Managing Director of Jungheinrich UK, an industry-leading intralogistics supplier. It is a role he will combine with his current position as MD of Jungheinrich Ireland, a position he has held for the last two years. Lynam is on a mission to help businesses dependent on material handling/intralogistics respond to a fast-changing world. The appointment occurs at a critical moment within the intralogistics industry, and he is excited to have the reins of both companies at such a pivotal time.

“The sector is on the cusp of major change,” he explained. “We are at the start of a period where the impact of global megatrends such as electrification, digitisation, sustainability and globalisation will mean a lot of change and opportunity for our customers, and we will have to adapt to meet that demand.”

Driving and responding to change

“We’re seeing more automation coming into play,” said Paul, examining the real-world impact of change. “The technology is advancing and the effect of that is that you are creating choices for the consumer and the supply chain. The supply chain can do it the way they’ve always done it, or they can do it in a way that harnesses new technology and futureproofs their business.

“Our customers are changing, but they are changing at different paces and in different ways. We must change our approach to deal with that. That starts with the products that we’re providing (for example, if you create an autonomous truck, you don’t need to design a comfortable seat for an eight-hour shift because there’s no driver) but it effects every element of our operation, from the people we recruit to how we sell to how we develop the brand.”

Championing Environmentality

Jungheinrich is no newcomer to sustainability—it is an organisation with 70 years of expertise in electromobility. Yet the company’s EcoVadis platinum certification combined with the launch of Environmentality, Jungheinrich’s approach to tackling climate change head on, was a step change in the company’s approach to carbon neutrality. It struck a chord with Paul, who will be leading Jungheinrich UK’s journey towards net zero.

“Jungheinrich is taking the issue of sustainability very seriously and we are seeing this not just in new legislation but in the demands of the customer base.”

Those shifting demands are impacting every element of the Jungheinrich UK operation.

“We are developing our proposition with respect to the environmental footprint of our trucks both during the manufacturing and in the longer-term operational lifecycle. Not only are we leading the way in the lithium ion segment but we also have the Powerline range of trucks with a smaller physical footprint and zero carbon footprint to the point of delivery across the range.”

Journey of change

Central to Jungheinrich’s continued success are its people, and there’s one facet of Jungheinrich that struck Paul from his first day with the company.

“This is a business with a lot of long-serving and passionate employees who know everything about forklifts,” he said. “It seems to run throughout the organisation. Everywhere you go there are lots of people with 20+ years’ service and some have close to double that. I believe this is a sign that the company has been doing things very well, but it is equally a company that sees the world is changing and is inviting and enabling customers to go on this journey of change with us.

“The UK is in my opinion one of the flagship units within the global Jungheinrich organisation and the UK is a major economy. The opportunity to continue the development of the business here in the UK was one of those opportunities that don’t come around too often. Despite the current local and global economic challenges, it’s a good time to be in the industry.”

Jungheinrich UK Ltd is one of the top three leading intralogistics providers in the UK, generating a turnover of over £200 million annually. With a team of more than 800 dedicated and highly experienced employees operating from four locations across the UK, Jungheinrich offers the industry’s widest range of intralogistics solutions, including high energy efficiency pallet trucks, stackers, counterbalance trucks, order pickers and more in 600+ truck variants, new or fully refurbished.

A full intralogistics solutions provider, Jungheinrich excels in automation, racking systems, warehouse planning and financial services and operates one of the largest forklift rental fleets in the UK, all connected by a 500-employee strong customer service support network.

The company is a division of the Jungheinrich AG Group, which has direct sales companies in 40 countries and operates through a partner network in a further 80 countries. Jungheinrich employs 19,000 people worldwide and generated consolidated revenue of €4.2 billion in 2021.

Toyota donates forklift to aid Ukraine

Boxes of Hope, a humanitarian aid charity that was established to send food, clothing, medicine and other essential items to the people of Ukraine following the country’s invasion by Russia, has taken delivery of a vinyl-wrapped forklift truck donated free-of-charge by Toyota Material Handling (TMH) UK Ltd.

The forklift – a 2.5 tonne diesel-powered counterbalance model from the Toyota Approved Used fleet – has been vinyl-wrapped in the Boxes of Hope branding and will improve handling efficiency as well as the wellbeing of Boxes of Hope’s volunteer staff by reducing the charity’s reliance on manual handling at its national pick-up and distribution centre in Lincolnshire. The vinyl-wrapping for the truck was supplied by Bott Ltd.

Boxes of Hope’s founder and director, Mandy Baxter, said: “The truck has made a huge difference to the way that we work. It has allowed us to completely change the layout of our store thanks to the fact that we are now able to move items around the facility safely, quickly and easily. Of course, lorry loading has become a faster and simpler process too and, what’s more, we are now able to make full use of every vehicle’s load capacity – which means we can get more of the things that are so desperately needed to the people of Ukraine.

“It now takes about a third of the time to load a truck than it was taking to do the job manually, so the volunteers that were previously required to help with the loading process can focus on other tasks and, as a result, we are able to make optimum use of the time that they so kindly give us.”

Multiple lorry-loads

So far, Boxes of Hope has sent 16 lorries each containing some 18 tonnes of crucial supplies to Ukraine, and Mandy Baxter has made several trips to the war-torn country herself to personally oversee delivery of the aid.

“My visits to Ukraine have changed my life,” she says. “I will never forget the look on the faces of the soldiers that I met at Lviv military hospital. They had experienced things that nobody should go through, and you could see it in their eyes.”

The business community has been quick to get behind Boxes of Hope’s campaign.

“Companies big and small have been very supportive,” says Mandy Baxter. “For example, our warehouse is a former garden centre unit and the owner is not charging us to use it. He originally agreed that we could stay for three months but we’re still here nearly a year later! And we are working closely with a number of local and international logistics companies who not only transport aid from donation centres and individual donors throughout the region to our warehouse, but also provide the lorries and drivers needed to deliver the aid from England to Ukraine.”

Boxes of Hope liaises with other aid agencies based in Ukraine to ensure that the support it provides is targeted to the regions where it is needed most. The charity lists items – which can be anything from wheelchairs to 4×4 vehicle tyres – that it has in stock on a live online inventory system. The inventory data can be accessed by various Ukraine-based partner organisations that request the goods that are urgently required, such as medical or first-aid products, so they can be included on the next outgoing vehicle.

Toyota aims to make a difference

Toyota was initially approached about Boxes of Hope’s urgent need for a truck by a former TMH UK employee, as Amanda Rodgers, TMH UK’s Used & Trade Operations Manager, explains: “I received a call out of the blue from an ex-colleague who described what Boxes of Hope are doing and how having a forklift would help them to process even more vital supplies bound for Ukraine.”

Amanda contacted Mandy Baxter and, after visiting Boxes of Hopes’ site in Spalding, it was quickly agreed that Toyota would not only supply the truck at no cost but also provide complimentary ongoing service and maintenance support.

Supporting projects such as Boxes of Hope is a cornerstone of Toyota Material Handling’s corporate sustainability strategy. “A sustainable company engages in business practices that are good for people and Toyota’s approach to sustainability aims to make a difference to the wellbeing of those who are less fortunate than others,” says Amanda Rodgers.

Mandy Baxter concludes: “We are very grateful to Toyota for everything they are doing to support our work. Having a forklift allows us to operate far more efficiently and, ultimately, lets us send more aid to the people of Ukraine. We would also like to thank Bott Ltd for their contribution.”

Zapi Acquires 4E Consulting

Zapi Group, a global leader in electrification, is bolstering its systems capabilities through the key acquisition of 4E Consulting. The acquisition will further Zapi Group’s position as a leading provider offering integrated system solutions to the market. Adding 4E Consulting to the company will expand expertise in integration, testing, and conversion of drivetrains, hydraulic circuits, and ECUs.

“The acquisition of 4E Consulting is a key strategic move for Zapi Group,” said Claes Avasjo, executive director of global sales and marketing of Zapi Group. “It is a significant step that gives us the capability to expand the range of solutions and integrated systems we offer to our customers.”

Founded in 2010, 4E Consulting provides system integration for hybrid and pure electric solutions. It combines mechanical, electronic, electrical, and system management competencies to ensure rapid and efficient solutions for its global customer base.

“We are excited to bring our extensive competence, skills and experience to the Zapi Group,” said Paolo Patroncini, CEO of 4E Consulting. “Our history of practical problem-solving, innovating engineering solutions, and offering a custom approach to system integrations aligns with Zapi Group’s mission, complements existing solutions and will further its approach to electrification.”

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Supply Chain Consulting Group Racks Up the Numbers

 

Flowsort merges with FATH Group

Flowsort has recently merged with the global FATH Group to help intralogistics system integrators and conveyor system manufacturers around the globe directly access Flowsort’s products.

FATH says it is very successful with components for aluminium profile system construction and with solutions for lean processes on the industrial shopfloor. Intralogistics system integrators will now have access to these solutions from a single source through the connection of FATH and Flowsort and thus be able to bring more productivity to the intralogistics sector.

Consumers have now come to expect same- or next-day delivery not only from e-commerce and retail giants but from other small and medium-sized sellers as well. This consumer expectation is pushing many e-commerce businesses to move their distribution centres closer to cities and create micro-fulfilment centres for delivering products to the consumer at a faster pace.

Flowsort supports e-commerce businesses

While e-commerce businesses need to optimise their product delivery speed from fulfilment centres to consumers, they also need to optimise the product movement within the distribution centre itself. Flowsort, which describes itself as one of the top-10 warehouse automation innovators, has developed a range of modular and automated sortation systems which are an integral part of intralogistics automation.

Flowsort distributes these modular sortation solutions to e-commerce and 3PL businesses through intralogistics system integrators and conveyor belt manufacturers. The modular design of the Flowsort sorting equipment allows system integrators and conveyor manufacturers to purchase the sorting modules that fit their clients’ unique requirements.

From there, system integrators can add extra modules to their clients’ intralogistics systems to meet future needs, offering continuous scalability while keeping the initial investment much lower.

Linde Motion Detection assistance system wins industry award

This year’s winner of MM Maschinenmarkt’s “Best of Industry Award” in the Warehouse Equipment category is not a vehicle, but an assistance system. The “Linde Motion Detection” solution from intralogistics specialist Linde Material Handling protects pedestrians by registering movement behind a stationary forklift and preventing it from starting up. In this way, both operational safety and a productive operating process are taken into account, so that forklift drivers, warehouse staff and fleet operators all benefit at the end of the day.

From the time the competition was launched in 2016, there have never been more contestants participating in the “Best of Industry Award”. A total of 190 entries in 24 categories were received by MM Maschinenmarkt, a trade journal that is part of the Vogel Communications Group based in Würzburg. This year, the winners were decided exclusively by online voting, which ran for five months. During this period almost 20,000 votes were cast. Innovations and further developed solutions that were launched on the market between June 2021 and March 2022 qualified for submission.

Assistance system prevents truck from moving

“The fact that accidents, some of them serious, occur time and again in in-house transport is a truism,” said Bernd Maienschein, specialist editor of MM Logistik, at the online awards ceremony on 12th December. “Linde Motion Detection focuses in particular on movement behind the truck. When the system detects movement, it automatically prevents the truck from reversing and warns the driver via the display. Optionally, this warning can also be given acoustically.

“The vehicle can only be driven once the hazardous situation has been resolved and the accelerator pedal has been actively returned to its initial position. This safety measure triggered by Linde Motion Detection results in fewer accidents and – not to be overlooked – higher productivity in terms of the work equipment,” the editor adds.

“We are delighted that the Linde assistance system was chosen as a winner and see this as confirmation that we are on the right track with our efforts to improve safety in in-house material flow,” Fabian Zimmermann, Product Manager Safety, commented enthusiastically on the award. “This recognition from customers and industry experts motivates us to continue on our chosen path. It makes it clear just how crucially important the topic of safety is to operations. Many thanks to everyone who voted for Linde Motion Detection.”

 

Felixstowe deploys first autonomous trucks

Hutchison Ports Port of Felixstowe is believed to be the first port in Europe to introduce autonomous terminal tractor units (ATs) into mixed traffic container terminal operations. The first two battery-powered units to enter service at the UK’s largest container port have been supplied by manufacturer Westwell.

Commenting on the new equipment, Clemence Cheng, Chief Executive Officer at the Port of Felixstowe, said: “These new autonomous trucks represent a significant technological step forward for the Port of Felixstowe. The tools underpinning port operations have evolved continuously and we already have a range of very advanced systems and equipment in place but this is the first time we will have wholly driverless vehicles.

“Safety is our No.1 priority. This applies equally to technological developments and especially when introducing new equipment into live terminal operations. The ATs have a range of built-in safety features which will allow them to navigate effectively and safely within our container terminals.”

Felixstowe has long record of innovation

The autonomous trucks use a digital map which is loaded to a fleet management system that controls the navigation around the port. The AT then combines that map with its on-board GPS navigation to track its real-time position.

Project Director, and Hutchison Ports UK Chief Information Officer, Karen Poulter explained: “The Port of Felixstowe has a long record of innovation and we are very excited by this latest development at the port. The ATs use LiDAR – a light sensing technology that creates a 3D map of an AT’s surroundings using a laser and receiver, which, when combined with its on-board 360° cameras, provide real-time, all-round ‘vision’.  This enables it to ‘see’ everything instantaneously in its vicinity to allow safe and accurate navigation.

“With the support of Extreme Precise Position (EPP) system, it can achieve positioning accuracy of 2cm and a steering angle accuracy of 0.5°.”

The ATs have been through a thorough commissioning and testing programme. They are to be used initially to transport containers between the port’s Trinity and North Rail terminals.

Automated solution meets cold chain challenge

Lödige Industries, a world-leading provider of air cargo terminal solutions, has completed an automated Cold Chain Pallet-Cargo System at Hong Kong International Airport. Via its Hong Kong office, the German company planned, manufactured and implemented the advanced system for AAT COOLPORT, which is the first on-airport cold chain facility in Hong Kong providing a complete temperature-controlled environment, operated by Asia Airfreight Terminal (AAT).

Supported by the tailor-made pallet moving solution, the operator can maintain strictly regulated cold chains seamlessly and respond to the increasing global demand for temperature-sensitive air transports.

The customised and automated material handling system is designed for fast and safe transport of temperature-sensitive goods inside the cold chain facility. Modern and climate-resistant sensors in combination with an enhanced maintenance and control system ensure an efficient and safe flow of fragile goods.

Lödige Industries was awarded the contract for the project because it met both the high-quality requirements for stringent cold chain regulations and was able to achieve short turnaround timelines. The market for temperature-sensitive goods, like pharmaceuticals, and perishables, is currently the strongest growing market in air freight worldwide. Given the rapid planning and implementation of the automated ULD handling system, AAT is able to meet the rapidly growing demand of its customers for temperature-sensitive air cargo as well as strict cold chain regulations.

Lödige is long-standing partner

“The sector for temperature-sensitive goods is becoming a very important market for our customers,” says Yammie Sin, Chief Marketing Officer at Asia Airfreight Terminal. “Seamless compliance with cold chain regulations is enormously important, so we are investing in the most reliable and efficient equipment for our new cold storage facility COOLPORT. This also allows AAT to offer services that were previously unavailable in Hong Kong International Airport (HKIA), such as temperature-controlled truck docks, the ability to screen, build up and break down cargo entirely within a temperature-controlled environment.

“With Lödige Industries, we have a long-standing and reliable partner, who was able to plan and install a state-of-the-art material handling system in a fast and cost-efficient way while complying with all important cold chain regulations required for COOLPORT. This allows us to offer our customers efficient and safe storage and handling of their sensitive and valuable goods.”

The contract was awarded in June 2021 and AAT COOLPORT has been serving the industry since July 2022. Lödige Industries has a proven track record given its numerous material handling system projects in Asia (e.g., at the airports of Singapore or Chengdu). The company, with regional offices in Hong Kong, Beijing, Shanghai, Singapore and Kuala Lumpur, has a solid understanding of customer needs in the Asian region, and an established network of local partners.

In 2006, Lödige Industries handed over a sizeable multi-level material handling system for AAT, with four 43m-high elevating transfer vehicles. The new palletised cargo handling system marks another milestone in the long partnership with AAT and further consolidates Lödige Industries’ strong presence and experience in Asia.

Innovation is important

Nicholas Tripptree, Managing Director, APAC at Lödige Industries emphasises the importance of innovation in the air cargo industry: “We look back on a long partnership with Asia Airfreight Terminal at Hong Kong International Airport, where we continue to service the system which was handed over in 2006 and modernised in 2018. We are proud that one of the largest airfreight companies at the airport, chooses to support its customers with our best-in-class solutions for moving pallets and ULDs.”

Tripptree highlights the special nature of this project: “Especially in the cold chain sector, absolute reliability and consistency are key. With customised solutions like this new and CEIV-certified cold chain storage system, Lödige Industries proves that it can also offer world leading material handling solutions for the area of temperature sensitive cargo.”

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