Fully-electric Forklift Fleet for Greener Logistics

More and more warehouses are turning to electric material handling equipment to boost productivity, safety and sustainability. Advances in technology have brought cost-effective and practical alternatives that provide the power, stability and operating effectiveness of their diesel counterparts.

Electric forklifts are a prime example of how eco-friendly equipment can improve operational efficiency and bolster sustainability credentials, prompting greater customer retention.

Among those making the change is shipping & logistics service provider GAC UK, part of the global GAC Group of companies, Since receiving the final electric forklift at their Aberdeen warehouse in May, all GAC UK warehouses and logistics centres across the country now run exclusively on electric-only equipment.

“We set ourselves an ambitious target to fully embrace electrification across our warehouses,” says Laura Grizzell, the company’s GAC UK’s QHSSE Manager. “We had to be prepared for high upfront costs, operational adjustments, retraining, possible process changes and ensuring we could access renewable energy sources reliably. The benefits, however, outweigh such concerns. Replacing our diesel and gas-powered equipment with electrical equivalents is the cornerstone of modern sustainable warehousing. Beyond reduced emissions and improved air quality at our facilities, these modern forklifts require less maintenance and have lower operational costs. Increased reliability and reduced downtime further bring down costs that we can then pass on to customers.”

Growing demand

New focus on greener warehousing practices has prompted a major uplift in demand for electrical warehousing equipment. According to a Yahoo Finance report on the global market trends for electrical forklifts, by 2030 the market is set to reach £48.66 billion, up from £31.64 billion in 2023. This trend is being led by the drive to electrify and the rewards it offers companies like GAC UK as they drive to create long-term value with sustainability in their operations.

“Electrification offers many benefits – both for the environment and the bottom line. Lower operating costs, more predictable budgets, increased fleet management efficiencies, and adherence to emissions standards make a strong business case for industrial electrification,” says Grizzell. “We are seeing that, both in our UK warehouses and at GAC’s facilities globally. From our colleagues in Denmark transforming their vehicle fleet to electric power to our team in Qatar using solar panels to power their facility, green warehousing practices are now the norm and should be fully embraced.”

GAC UK’s rollout of a 100% electric forklift scheme at GAC UK follows similar schemes seen in the Asia Pacific and Middle East. GAC Dubai now operates more than 120 pieces of electrical equipment, from forklifts to order pickers and side loaders, while GAC Thailand and GAC Singapore are also in the midst of similar electric forklift programmes.

Such initiatives reflect the GAC Group’s commitment to “adapt, innovate and reduce” in its activities as part of its Roadmap to Sustainability to create non-destructive, long-term value. Embracing electrification where possible and adopting electric-powered equipment, particularly when powered by locally-sourced renewable energy, will have a long-term impact on creating a sustainable logistics sector.

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Mobility Company opts for Mitsubishi Forklifts

By any measure, CareCo is a genuine success story. Built on energy, innovation and a keen attention to detail, the company’s continued expansion has seen it grow from a small family business operating from a barn to pole position as the UK’s leading whole-range supplier of mobility aids. An expanding fleet of lift trucks has been instrumental in that process, supplied and supported by the local Mitsubishi Forklift Trucks distributor.

Overcoming dual challenges

The challenges facing CareCo were two-fold as relocated from its previous showroom-warehouse in Brentwood to a purpose-designed facility incorporating 100,000 sq ft of warehouse space in Braintree. The first was to coordinate the movement of stock from a series of different locations in the Brentwood area. This was achieved seamlessly with the help of the local Mitsubishi Forklift Trucks distributor who supplied the most appropriate handling equipment on short-term rental.

The second was to identify precisely the right equipment to ensure the new warehouse would operate with optimum efficiency. That resulted in a fleet comprising two Mitsubishi VELiA low level order pickers (LLOPs), two Mitsubishi PREMiA power pallet trucks (PPTs), one Mitsubishi SENSiA reach truck, two Mitsubishi EDiA electric counterbalance trucks plus four Aisle Masters.

All the trucks were supplied on time and in stylish CareCo house livery.

“Meeting a hard deadline of early May was a real challenge,” explains Joe Bronze, local distributor for Mitsubishi Forklift Trucks. “The international shortage of components means that virtually all new forklift and warehouse trucks are on extremely long leads times. We had to be really creative, using a range of different models from our rental fleet to bridge the gap and ensure CareCo were able to commence operations right on schedule.”

Huge range handled with ease

With more than 200 employees, the company offers an exceptionally wide range of products that play an essential role in daily life, helping its customers maintain their independence by managing medication, using the bathroom and getting dressed in the morning.

“We supply everything from a mobility scooter to the rubber tips that go on the ends of walking sticks,” explains CareCo Head of Operations Steve Robinson. “It’s a huge range that calls for specialised storage and handling systems but our truck fleet handles it with ease.

“The Mitsubishi VELiA low level order pickers are used mainly to pick larger items such as wheelchairs, rollators and bath lifts from the lower racking. The power pallet and counterbalance trucks are used to run stock away from assembly lines – where it’s held for checking – before being taken to the intake lanes for the racking.

“That’s where the Aisle Masters take over, operating in the narrow aisle section of the warehouse, putting stock away and feeding pickers in the assembly area. They also work in the bulk racking aisle alongside the Mitsubishi SENSiA reach truck which also feeds a mezzanine floor where smaller items such as spare parts for the service team are stored. Plus we have a scissor-lift that is used for order picking as well as for essential maintenance work.”

At a second CareCo distribution facility in Leeds, CareCo also have four additional trucks – also supplied by their local Mitsubishi Forklift Trucks distributor: two Aisle Masters, a Mitsubishi VELiA low level order picker and a Mitsubishi EDiA electric counterbalance truck that keep the goods moving.

Nimble and exceptionally reliable

“The trucks have been excellent,” says Steve Robinson. “The Mitsubishi low level order pickers and power pallet trucks are really nimble and all the trucks have been exceptionally reliable. We’ve had absolutely no issues at all.

“On the service side, the team are fantastic. They’ve been with CareCo from the start and have proved themselves time and again. We had a minor issue with the speed of the low level order pickers and they adjusted them immediately to suit our particular working environment. The team are genuinely on the ball and their response times are outstanding.”

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