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Mosca Malaysia Celebrates Grand Opening of New Facility

Posted on by David Priestman

Maschinenfabrik Gerd Mosca (MGM) proudly marks a major milestone with the official grand opening of its new manufacturing facility in Malaysia, located at No. 6, Jalan Maju Cemerlang 2, Taman Perindustrian Maju Cemerlang, Ulu Tiram. The Ambassador of the Federal Republic of Germany to Malaysia, Dr. Peter Blomeyer, officiated the opening ceremony, highlighting the strengthening economic ties between Germany and Malaysia and the importance of the commitment of German companies to investment, employment and vocational training in Malaysia.

As a subsidiary of Mosca GmbH, a global supplier of strapping and end-of-line packaging systems, MGM continues to expand its footprint across Asia, one strap at a time, while remaining true to the values of its family-owned German heritage.

“Malaysia has been a strategic milestone in our family company’s journey toward internationalization. With today’s inauguration of our new production facility, we are building on that legacy – and sending a strong signal for sustainable growth, collaborative partnerships, and entrepreneurial foresight across borders” said Timo Mosca, Corporate CEO of Mosca Group.

A Journey from Small Shop Lot

MGM’s journey in Malaysia began in a small lot in 2009, expanded to a medium-sized facility in 2013, and has now culminated in the launch of its most advanced manufacturing site in 2025 —marking a new chapter in the company’s history.

“From day one, we have focused on empowering local talent and growing alongside our community,” said Witold Nowak, Director of MGM. “Today, we are proud to be recognized not only as a technology leader in the end-of-line packaging industry, but also as a reputable employer that values and nurtures its people.”

Technology That Leads Sustainably

As part of Mosca’s global engineering roadmap, the new facility introduces the region’s most advanced strapping machines — engineered for durability, speed, and energy efficiency. Mosca has led the transition from conventional heat-sealing units to its high-performance ultrasonic SoniXs sealing technology. This innovation enables a highly sophisticated and energy-efficient sealing process, significantly reducing environmental impact while maintaining precision and reliability.

Local Talent, Global Standard

One of MGM’s proudest achievements is its consistent investment in Malaysian talent across all levels — from shop floor technicians to senior management. The new facility brings tangible economic benefits to the region, including job creation, supply chain development, and technology transfer. With this milestone, MGM not only strengthens its position in the Asia-Pacific market but also reaffirms its long-term commitment to Malaysia and its people.

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New Alliance Fights EU Packaging Regulation

Posted on by David Priestman

An exemption based on facts: Mosca GmbH, together with twelve other companies from the European strap industry, has founded the ‘project alliance straps’ (PAU) association. The aim of the alliance is to convince political decision-makers in Brussels of the need for an exemption, a so-called delegated act, within the framework of the new EU packaging regulation and to exempt strapping material from the reusable quota provided for therein.

The Packaging and Packaging Waste Regulation (PPWR) governs the management of packaging within the European Union and requires EU member states to reduce their packaging-based carbon emissions. The overall goal is to minimize the use of plastics in packaging and to move from a linear petroleum-based approach – such as incineration of plastic waste – to circular recycling. This includes Article 29, which sets strict requirements and quotas for the reuse of transport protection materials such as stretch films, pallet covers, and straps. Consequently, these regulations place the article at the center of the alliance’s efforts.

“We fundamentally support and welcome the PPWR, as it is in line with our philosophy and goals for a more sustainable future, advocating the development of a circular economy for strapping materials,” says Dr. Martin Bussmann, vice chairman of the board of project alliance straps and head of material innovation at Mosca. “However, we see an urgent need for action regarding Article 29 to ensure the safety of product transport and the stability of supply chains.”

If the article remains unchanged, this could have a significant impact on established and secure logistics solutions from August 2026 – with serious consequences for security and global supply chains, as Bussmann emphasises: “This is a very serious matter: The reuse of straps poses significant safety risks, as material fatigue weakens the stability of transport packaging, potentially causing pallets or packages to shift or become damaged. This is particularly dangerous in dynamic situations, such as emergency braking, where both goods and people could be at risk.” To prevent this, Mosca has teamed up with companies such as Teufelberger, Fromm Plastics, Messersi, Sekisui Jushi, Embalcer, cpdesign, and Green Tech to form the project alliance straps.

Fact-based testing as the key to exemption approval

With a comprehensive position paper based on science, the Alliance aims to demonstrate that straps pose a significant safety risk when used repeatedly yet are more sustainable than alternative packaging solutions such as metal crates – making an exemption for this type of transport securing essential. “Only with independent research and pooled expertise can we create an evidence-based foundation to support the political decision-making process in Brussels,” says Dr. Bussmann.

The position paper is based on comprehensive, independent tests carried out by the Fraunhofer Institute for Microstructure of Materials and Systems (IMWS), among others. The research team examines various materials at the molecular level and analyzes how the material properties of the straps change with the stress of use and reuse. “The initial results confirm our theory that reuse leads to weaknesses in the material, which no longer guarantees the safety of the transport packaging. This is a key aspect in favour of the exemption to ensure safety at the end of a supply chain world-wide,” Bussmann explains.

A comparison of the sustainability of strapping

The position paper also focuses on the sustainability balance of straps. In a comprehensive life cycle analysis, strapping material is compared with alternatives such as metal boxes or collapsible transport crates. “The results so far show that straps have a better carbon footprint than heavier, reusable packaging solutions, even though they are used only once,” says Bussmann. “It is important for us to show in a measurable and scientifically based way that our strap is not only safe, but also a minimum packaging that is sustainable, even when compared to alternative solutions.”

Once the tests and analyses are completed in early 2025, the results will be reviewed by a European university to ensure their scientific validity. “The additional external review strengthens the credibility of our results and ensures transparency in our approach,” says Bussmann. The alliance plans to present the position paper to political representatives in Brussels in mid-2025. “We hope to convince decision-makers of the need for a delegated act that recognizes strapping and packaging materials as a safe and sustainable packaging solution, thus ensuring the long-term use of straps in transport packaging,” he concludes.

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Insight into Strapping and Wrapping

Posted on by David Priestman

Proof of load securing, strapping and wrapping will be on show at LogiMAT 2025. With its new Digital Load Pass, Mosca lives up to its reputation as a pioneer in digital sustainability solutions. The company also provides insights into the range of its product portfolio in Hall 6, booth 6D21. It ranges from the new hand-held strapping tool to fully automatic strapping machines and the Saturn S6 stretch wrapper.

The Digital Load Pass from Mosca celebrates its premiere at LogiMAT. It encompasses all safety and sustainability-related information for transport security of fully secured loading units in a QR code. Product data including dimensions and packaging solutions such as strapping or wrapping are stored in the cloud and made available on the loading unit via the QR code. “The Digital Load Pass is already being implemented in industries like the textile or battery industry. We expect that sooner or later it will also apply to the packaging industry and we are already getting our customers ready,” emphasises Alex Jesser, Product Manager Marketing at Mosca.

In addition to information about the straps used, the Digital Load Pass also shows the energy consumed during packaging and the resulting CO2 footprint. Products that have been tested for load securing at the Mosca TechCenter are issued with a report that is part of the pass and serves as proof of transport security. Additional information can be added as needed, as Alex Jesser explains: “The Digital Load Pass shown at LogiMAT is a prototype. At the trade fair, we want to find out what other data is particularly relevant for the industry and thus tailor the product even better to the needs of our customers.”

A cross-section of the broad portfolio

With the machines and strap solutions on display at the LogiMAT booth, Mosca offers visitors a cross-section of its entire product portfolio. The portfolio stretches from cost-efficient, semi-automatic solutions to high-performance strapping machines for individual packages or pallets, and ring wrappers from Mosca’s subsidiary Movitec. “As a system provider, we take a holistic approach that covers all needs at the end of the packaging line, complemented by digital solutions, first-class service and comprehensive advice,” says Jesser. “Our booth at LogiMAT reflects this approach and ensures that there is something of interest for all visitors.”

Beginners in strapping technology and companies with low end-of-line packaging requirements will find what they are looking for in the RO-M Fusion and the new hand-held strapping tool (HUG). A semi-automatic handheld device, the HUG offers high flexibility and very easy handling for small packaging quantities and increased strap tensions of up to 2,700 N. The automatic RO-M Fusion with closed strap guide frame ensures greater ease of use for strap tensions up to 450 N.

Solutions for high demand

The SoniXs TR-Connect and the KZV-111 are both fully automatic and equipped with Mosca’s SoniXs ultrasonic sealing unit. The TR-Connect with built-in digital package is a prime example of digital applications. Thanks to the integrated WebHMI, it can be operated by an optional tablet on the machine and via mobile devices to allow access to important parameters such as power or strapping settings. The machine meets the needs of tightly timed production lines with up to 45 strapped packages per minute. The TR-Connect works with both plastic and paper straps. The machine is being exhibited at LogiMAT with a double unwinder equipped with a roll of PP and a roll of paper strap. With recyled content of 30 per cent, Mosca’s PP strap also contributes to greater sustainability.

The KZV-111, which will be shown in action at LogiMAT, is suitable for pallets. At the trade fair, it will strap palletised load carriers in just 12 seconds. Various models are available with a strap guide or closed strap frame to meet different needs. At the trade fair, the machine is equipped with Mosca’s fully recyclable PET strap that is made from 100 per cent recycled bottle flakes. The strap is characterised by high strength, elasticity and durability and can withstand loads of up to 580 kilograms, depending on its width.

Advice on the right solution for your needs

The Saturn S6 from Movitec can be seen in action as well and gives insights into the stretch-wrapping portfolio of Mosca. The ring stretch wrapping machine can wrap up to 120 pallets per hour with stretch-wrapping film, which protects the products from the weather and dirt. The film can be pre-stretched by up to 300 percent to minimise material consumption.

“It is important to us to not only to show visitors the different choices we offer for end-of-line packaging, but also to provide them with comprehensive advice,” emphasises Alex Jesser. For example, demand for paper tape has increased significantly but it does not provide the necessary stability for all applications. “In a joint discussion with our experts at the exhibition booth, we will find the right solution for everyone.”

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Strapping Machine Specialist Mosca Expands in France

 

Spanish Packaging Group Established

Posted on by David Priestman

With a strategic merger, Mosca and Reisopack strengthen their position in the Spanish packaging market. On January 30th, 2025, the two companies began their collaboration in the newly founded MoRe Packaging Group S.L. in Barcelona. The MoRe Packaging Group S.L. functions as a holding company for the legally independent units Reisopack S.L. and the Spanish division Mosca Direct S.L. Both companies will continue to work with their respective product ranges in their traditional market segments. Mosca offers a broad portfolio of end-of-line solutions for industrial applications while Reisopack specializes in applications for agricultural products.

Companies anticipate synergies for the future

Timo Mosca, shareholder of the Mosca Group, and Oscar Saldaña, Managing Director at Reisopack, expressed their enthusiasm at the signing of the contract. “We are combining our strengths to offer our customers even better solutions and services for their applications”, said Timo Mosca. “With this holding structure, Reisopack will formally become part of the Mosca Group, further strengthening our market position and enhancing our ability to deliver innovative packaging solutions to specific market segments.” Oscar Saldaña adds: “The merger will enable both companies to leverage synergies in the future, thereby offering customers in their respective market segments added value.”

In line with the company’s ‘Nonstop Performance’ claim, Mosca offers a comprehensive portfolio of holistic, end-of-line transport packaging solutions that includes strapping machines, stretch wrappers and consumables. From basic standard models to customised special machines and fully automated high-performance systems with digital features, Mosca stands by its customers as a global partner providing extensive services and support ranging from product development to production and maintenance. In Germany, Malaysia and America, Mosca manufactures strapping made from PP, PET or other materials with an ever-higher proportion of recycled content.

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Strapping Machine Specialist Mosca Expands in France

 

Effective Recycling of PET and PP Strapping

Posted on by David Priestman

PET and PP strapping raw materials can be recycled effectively as part of a circular economy. Mosca GmbH relies on Interzero’s efficient recycling of PET and PP strapping to minimize the need for new material in their strapping production. In the future, the company based in Waldbrunn will track the status of recycled source materials using the material account of the experts for closed-loop solutions and plastics recycling.

At first glance, the lifespan of packaging materials may appear to be brief: after being used, they are disposed of and replaced with new ones. As the sustainable use of commodities becomes more important, recycling is gaining in popularity. Reprocessed cardboard, paper, and other materials remain in the value chain. This also applies for strapping: its base materials – mainly PET and PP – are highly recyclable. As a manufacturer of strapping for packaging safety, Mosca relies on recycled materials as well. The share of recyclate in Mosca’s PP strapping ranges from 30 to 100 percent, depending on the strapping size. Mosca’s PET strapping is made entirely from recycled materials. “As a company that operates sustainably, we prioritize the responsible use of primary resources and the systematic recycling of PET and PP materials,” emphasizes Simone Mosca, Managing Director of Mosca GmbH. This does not only make the company less dependent on volatile commodity markets but also enables controlled production of vital strapping in high quality.

Flexible, robust, and sustainable

Since fall 2023 Mosca has been collaborating with Interzero, a partner specializing in innovative circular solutions and effective plastics recycling, to reach these targets. “Sustainable action thrives on robust partnerships across the value chain, supporting us in implementing an effective circular economy,” says Ann Mertens, Sustainability Officer at Mosca. In addition to recycling, Interzero is responsible for Mosca’s upstream and downstream logistics in the long term: the company will collect used strapping from end customers and return the shredded or recycled material to the Waldbrunn-based company. Transparency regarding the recycling process and the available quantities of PET and PP are crucial for Mosca. “Through our material account, we provide our partners with a digital twin of their raw materials and circular management. This tool enables them to track the status of recycled materials at any time, strategically secure access to raw materials, and thereby close the loop,” emphasizes Britta von Selchow, Head of Sales Circular Solutions at Interzero.

Circular economy

The material account tracks the amount of PET and PP that has been collected for recycling, is currently undergoing recycling, or is available for reuse. Just like a bank account, the digital platform shows the amount of ‘credit’ Mosca has available for producing new strapping but measured in tons of material rather than euros. “This allows us to precisely control our strapping production while maintaining access to vital raw materials – in line with our tagline of ‘Nonstop Performance,’” emphasizes Simone Mosca.

Transparent communication

Finally, the continuous recording of circular economy data supports seamless sustainability and financial reporting. “Thanks to the platform, we do not only know the current status of our PET and PP but also the share we have recycled each year – and thus create an important basis for transparent sustainability communication,” concludes Simone Mosca.

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Huge Delivery of Plastic Pallets Helps Automate Pet Food Maker

 

End of Packaging Line Solutions

Posted on by David Priestman

More and more processes at the end of today’s production and packaging lines are digital and networked. But what’s the best way to organize these processes to ensure they run smoothly as possible? Mosca will be showcasing complete strapping and stretch wrapping solutions that can be fully integrated into upstream systems at LogiMAT 2024 (Hall 4, Stand 4D21). The Mosca KZV-111 and Movitec Saturn S6 rotary ring stretch wrapping machine are two solutions designed to secure entire pallets. For strapping individual packages, the Mosca product portfolio includes the SoniXs TR-Connect and SoniXs MP-6 T.

Full or partial packaging line automation offers great potential for increasing efficiency and throughput in high-volume industrial operations with multi-stage production, packaging and securing of palletised products for transport. Efficient integration of all line components is critical. Mosca CEO Timo Mosca explains: “When different machines are setup to work together seamlessly, they need to be compatible with each other as well as with add-on conveyor technology and other equipment. The SoniXs TR-Connect we are presenting at LogiMAT is just one of our high-performance machines that can be easily integrated into complex IoT applications. We will also be demonstrating the SoniXs MP-6 T in combination with a robotic arm from Pinger Robotic to show what such a fully automated packaging system can look like.”

Ready for the Internet of Things and high performance

The SoniXs TR-Connect comes with an all-inclusive digital package. This machine was launched on the market in 2023 as the successor to the SoniXs TR-6 Pro and SoniXs TR-6 Base. Featuring an integrated WebHMI, it can be operated via LAN interface using customer devices or optionally via tablet attached to the machine. Users can view key parameters – including performance, strapping settings and availability – and easily adjust them to their specific requirements. The data generated by the machine can also be used to comprehensively analyse performance and predict maintenance intervals.

The machine’s standard interface makes it possible to seamlessly integrate the units into a fully automated line, where it shines with an output capacity of up to 45 strapped packages per minute. Thanks to automatic Cycle Rate Adjustment (CRA), the machine adapts to the throughput of upstream machines and processes. When it receives info about changing package sizes via sensors or interface signals, it can also automatically change product data presets.

Robotics enable production line integration

The Mosca exhibit at LogiMAT also features a SoniXs MP-6 T machine designed for strapping single boxes and packages. This table version is normally loaded manually with packages wider than a minimum 60 cm. In the application at LogiMAT, the strapping machine requires no human intervention. This cost-effective solution uses a robotic arm from Pinger Robotic to easily load the SoniXs MP-6 T with small packages. Thanks to robotics, the stand-alone machine can be integrated into a fully automated line. The robot is also extremely flexible when it comes to transporting boxes and can load them into the SoniXs MP-6 T lengthways or crossways as required. When extra-secure cross strapping is required, the robot inserts the package, removes it after strapping, turns it around and repositions it in the machine. Johannes Wieder, Mosca Sales Manager Logistics explains: “Thanks to their outstanding versatility and small footprint, solutions like the robotic arm presented at LogiMAT offer an extremely practical alternative to inflexible conveyor technology.”

Power for secure pallets

After products have been bundled and boxes are securely closed, there is one more important step necessary in intra and retail logistics: packing and securing the products on pallets. For this application, Mosca will be showcasing two solutions from its product portfolio at LogiMAT 2024: the Movitec Saturn S6 rotary ring stretch wrapping machine and the KZV-111 pallet strapping machine. The Saturn S6 secures up to 120 loaded pallets per hour and is suitable for high production volume throughput. In the demonstration presented at the trade fair, a load unit enters the top selling machine manufactured by Movitec, a Mosca subsidiary. The unit is then secured by a ring stretch wrapper without having to be moved again. The Saturn S6 is ideal for stacked smaller, single product cardboard boxes that are also weather protected thanks to the stretch wrap.

On the other side of the roller conveyor, the KZV-111 is ready to take orders at LogiMAT. This machine uses SoniXs ultrasonic technology to strap packages in just 12 seconds with maximum efficiency and minimum emissions. The strap lance moves through the pallet base and the sealing unit approaches the load unit from above. The KZV-111 is available in different versions with a strap lance or closed strap frame designed for handling palletised or non-palletised products. This model is ideal for palletised goods that are packed in boxes and do not require additional moisture protection.

TechCenter for Testing Unit Load Security

Posted on by David Priestman

Perfectly secured for transport; customers can now have their transport security systems thoroughly tested at Mosca’s new TechCenter. Starting on 28 June, load units can be subjected to sliding, tilting and vibration forces on different test stands. Using the data collected, customers can immediately optimise their load unit security and efficiently minimise material resources. At the same time, they can ensure compliance with legal restrictions in the event of an accident.

On long transport routes, load units and the systems used to hold them in place are subject to a wide variety of stress situations. Load security systems therefore need to be designed to withstand powerful forces from vibrations, impact from potholes or sudden acceleration and deceleration. Mosca opened its new TechCenter on 28 June to help freight companies ensure that their cargo can be safely transported without damage. The Mosca TechCenter uses four test benches to precisely simulate the different forces affecting load units. This enables customers to make sure their load security systems are ready to withstand the stress of transport.

Johannes Wieder, Sales Manager Logistics at Mosca, explains: “Our main objective is to pack and secure load units correctly and robustly in order to minimise damage and injury during transport. Companies need to be aware of their responsibilities when they transport goods. After all, they are liable for any damage caused by improper load unit security. Here at the TechCenter, we carry out testing in accordance with EUMOS 40509 and other key standards.” In the event of an accident, customers can use the detailed test reports from the TechCenter to prove that they have taken all the necessary precautions and thoroughly checked their load security systems.

Four test stations, one calculator and numerous optimisation options

The Mosca TechCenter uses several high-tech systems designed to simulate various load conditions. These include a tilt testing tool, a horizontal stability tester to measure acceleration and deceleration, an impact tester for measuring shock or crushing forces and a vertical vibration system. There is also a camera-supported evaluation unit that records and analyses deformations during stability testing. A data logger is used to record and compile the required data on shocks, vibrations and sudden acceleration during transport. This unit can also be loaned to customers to simulate load units on their specific transport routes. “The customised tests and extensive data collected enable our customers to analyse their transport routes in detail and precisely adapt their transport security systems accordingly,” Wieder explains.

An in-depth analysis of the material input is also conducted. “This often shows options to significantly reduce the primary packaging and save valuable resources,” Wieder says. “It also enables us to design packaging that minimises material input but still protects the goods from damage.” The CO2 product calculator developed by Mosca is used to provide the exact emission data for the specific packaging.

Uncomplicated process provides essential data

It’s easy for customers to arrange an appointment at the Mosca TechCenter. They can simply use the contact form on the company website and outline specific challenges that need to be taken into account during testing. Mosca experts then work with the customer’s technicians to create a test plan that is optimally tailored to the needs of the product as well as the transport route. They also take into account the relevant standards. Different legal requirements must be met depending on the country to which the shipment is being transported and specific tests may be required.

Once the test plan is finalised, customers can send multiple pallets with secured products and a maximum weight of 1.5 tonnes to Mosca. This way, if a pallet is insufficiently secured for transport and gets damaged during testing, there is enough material to complete the remaining tests. Mosca can optionally strap or stretch wrap the products using its own machines in an adjacent showroom. This enables a direct comparison between different types of packaging.

Action-packed opening event with company tour and live demonstrations

Mosca hosted the first group of interested visitors on 28 June. The grand opening of the Mosca TechCenter took place with live demonstrations of the testing routines, group discussions and a dynamic exchange of information. Mosca CEO, Timo Mosca: “Our TechCenter enables us to offer customers professional support when it comes to securing and efficiently packing their unit loads. At the same time, it helps us improve transport safety.”

Mosca Showcases TechCenter at LogiMAT

Posted on by David Priestman

The main focus of Mosca’s appearance at this year’s LogiMAT from 25 to 27 April is on digitalisation and innovative service solutions. Stand 4D21 in Hall 4 is where the company will be using a tilt testing tool to offer insight into its newly opened TechCenter, in which customers can put their transport security systems to the test. Trade show visitors can also see live demonstrations of the new SoniXs TR-Connect, Mosca’s strapping machine designed for Industry 4.0.

“Mosca is much more than a machine manufacturer. We serve as professional partners for our customers’ sustainability and digitalisation projects,” explains Johannes Wieder, Sales Manager Logistics at Mosca. “And this is precisely what we want to demonstrate with our exhibit at LogiMAT.”

Mosca will not only be presenting its own machines at the trade show this year. Live demonstrations using a tilt testing tool will enable visitors to see quality checks on strapped products first-hand. Although the special machine is not part of the Mosca portfolio, it has been integrated into the company’s new TechCenter. This high-tech test lab in Waldbrunn enables customers to subject their cargo units and transport security systems to various stress tests and optimise them for sustainability as well as resource efficiency.

Wieder explains: “Many companies don’t notice that their transport security isn’t capable of withstanding high loads until the worst-case scenario occurs. This is why we developed the Mosca TechCenter as a service solution. Our customers can check a wide variety of load units and influencing factors to make adjustments to their packaging before the worst case occurs. Our display at LogiMAT gives customers initial insight into how the Mosca TechCenter operates.”

Strapped product pallets are placed in the tilt testing tool at the Mosca stand and tested for transport security. The machine tips the pallets to a predefined angle to test the stability of the bundled load when it is tilted. “Customers can run a full range of tests in our TechCenter: from acceleration and vibration to impact and crushing force testing,” Johannes Wieder explains. “The Mosca TechCenter is fully equipped to ensure customers can conduct tests that are most relevant to their transport processes.”

SoniXs TR-Connect introduced as Mosca’s new Industry 4.0 machine

Along with the introduction of the Mosca TechCenter, the market launch of the new SoniXs TR-Connect will also take place at LogiMAT. The basic principle of this high-tech machine is well established: Mosca is combining two previous models, the SoniXs TR-6 Base and TR-6 Pro, into the TR-Connect. Mosca innovation manager Andreas Ding explains the changes: “The new TR-Connect gives our customers more flexibility when it comes to further developing and networking their packaging lines. In the past, users who opted for a SoniXs TR-6 Base but later needed the functions of the Pro version had to replace the entire machine. The new TR-Connect can be easily adapted at any time and comes with all the functions that users need for Industry 4.0 applications.”

Key features include an integrated WebHMI that enables users to view all performance-related machine data, like availability and quality, at any time. The interface also makes commissioning and operating the SoniXs TR-Connect much easier because the machine can be remotely monitored at all times. An optional OPC/UA interface enables even greater flexibility. Thanks to compliance with the communication standard, the TR-Connect can be easily connected to a wide variety of interfaces to share information. Other options include the Mosca Digital Package, which makes it possible to use a tablet computer for easier machine adjustments.

Mosca 2027 Sustainability Strategy

Posted on by David Priestman

Mosca is making its corporate commitment transparent and offering an overview of future goals with its first in-depth sustainability strategy report. One key focus is on employee involvement and a commitment to minimal packaging. Mosca also supports customers and partners in their sustainability efforts.

The newly published sustainability report for 2021 outlines the company’s progress on its commitment to sustainability. It also includes a comprehensive materiality analysis and a detailed description of resource consumption along with numerous starting points/targets for new and ongoing sustainability projects. The industry’s technology leader also offers an outlook on upcoming changes that go hand in hand with Mosca’s Nonstop responsibility 2027 sustainability strategy.

Simone Mosca, CEO and head of the Mosca Sustainability Committee, explains: “We are deeply aware of our responsibilities as a manufacturing company. The Nonstop responsibility 2027 strategy reflects our approach to leading the way in our industry. This report enables us to spotlight the company’s social and ecological commitment over the years and to outline our goals for further improving sustainability in our corporate development.”

Sustainability report focuses on commitment

To create a sound basis, sustainability officer Ann Mertens and the sustainability committee analysed the current status in detail. “The year 2021 serves as a starting point from which we can present and evaluate our development based on the data,” Mertens explains. Based on this data, the company has already initiated actions aimed at reducing resource consumption. “So far, we launched heat and energy-efficiency projects. These included the conversion to local heating systems and LED lighting at the Waldbrunn site.”

Mertens identified other focal points: “In the coming months, we will be looking at how we view and communicate sustainability in-house and how we promote and support sustainability among our customers and partners.”

Minimise resource consumption and support employees

Mosca is committed to encouraging more staff involvement. The new ‘pitch day’ event format gives employees a chance to present their ideas for enhancing the company’s development in a three-minute time slot. The aim is to stimulate in-house communication. Mosca is also planning to expand its training and education programmes along with its social support. With a wider range of social counselling services, the company wants to focus on the mental health of employees and offer support in difficult situations.

Test centre, CO2 product calculator and digital services support customers

Mosca is also expanding its products and structures in the service sector. “We have a global service network with over 130 technicians. The expansion of our network and development of digital services enable us to minimise travel distances and continue to reliably support our customers in a targeted way,” Ann Mertens says.

Advisory services for customers on securing their loading units are also provided. A CO2 product calculator developed by Mosca will enable customers to estimate and optimise the resource consumption and carbon emissions of a specific packaging solution. Mertens explains: “This is where we can use our expertise to minimise packaging and demonstrate sustainable alternatives. At the same time, it enables us to support sustainability in our industry and beyond.”

Vertical Edge Protection for Bundled Products

Posted on by David Priestman

The Mosca EVOLUTION SoniXs MS-6 H by Mosca is high-end strapping machine. It is now available with a vertical edge protection applicator – which makes it ideal for users who need to secure sensitive products, plastic crates, or other stacked goods. The edge protection system automatically attaches four cardboard edge protectors to the product to be secured. This not only protects the edges during transport, it also joins products stacked in layers to form a bundle – offering an eco-friendly alternative to stretch wrapping. Different edge protector sizes and large buffers offer companies maximum flexibility for different products and high throughput.

Introduced in 2017, the EVOLUTION SoniXs MS-6 H was the first horizontal strapping machine to feature Mosca’s ultrasonic technology. This high-speed unit uses mechanical vibrations instead of heat to weld strap ends and ensure a secure seal – especially on bulky furniture or kitchen appliances. The edge protection feeder applies edge protectors made of recyclable cardboard and thus extends the scope of EVOLUTION SoniXs MS-6 H applications to other industries. Mosca GmbH CEO Timo Mosca explains: “Companies in the food and beverage industry are looking for eco-friendly alternatives when it comes to securing goods for transport. An edge protection applicator offers significant potential for users who, for instance, need to secure plastic crates stacked on top of each other. In the past, this was done with stretch wrapping machines.” Cardboard edge protectors offer a material-saving alternative to stretch wrapping, which requires a relatively large amount of plastic film to create a bundle. They are also suitable for sensitive products, such as fruit and vegetables packed in crates that cannot be wrapped in plastic. The new machine feature is also available to customers who already use an EVOLUTION SoniXs MS-6 H in their production line. “We can easily upgrade existing machines with the edge protection applicator,” says Timo Mosca.

Fully automated strapping

The EVOLUTION SoniXs MS-6 H is specially designed for use in fully automated production lines. That’s why the edge protection system is also fully automatic. Four photoelectric sensors detect the edges of a product placed on the machine. The edge protection applicator then guides cardboard angles to all four edges in parallel and gently places them on the product. To optimally secure the bundle, the machine uses its movable strap guide frame to strap the product and the edge protectors horizontally at multiple positions. Using Mosca or OEM conveyor technology, the product is then forwarded for vertical strapping or direct transport. The EVOLUTION SoniXs MS-6 H can double strap up to 150 bundles per hour.

Large edge protection magazine for maximum flexibility

The EVOLUTION SoniXs MS-6 H has been reliably strapping products in different sizes since its introduction in 2017. Reliability was also a key focus in the development of the edge protection system. Its magazine can be filled with cardboard angles in three different formats to accommodate edge protectors ranging from 600 to 2400 mm in length with a side length of 40×40 to 60×60 mm and a material thickness of 2-6 mm. This enables users to flexibly choose the edge protectors that best match their products and requirements while avoiding unnecessary material expenditure. Each of the twelve edge protector buffers holds up to 55 edge protectors with a thickness of three millimetres. This ensures maximum machine availability even at high throughput rates.

Additional applications for pallet strapping machines

In addition to the application for the EVOLUTION SoniXs MS-6 H, Mosca will soon offer the newly developed edge protection system for other horizontal strapping machines, including the KOV-315 and its variants: KOB-315 and KOH-315. These fully automatic pallet strapping machines are commonly used in the construction industry as well as for bulky items. The edge protectors can be used to bundle bricks and other stacked products. Thanks to the machine’s extremely high strap tension, heavy goods can be reliably secured for safe transport. For sensitive products, such as freshly produced aerated concrete (Ytong) bricks, the cardboard angles protect the delicate product edges from transport damage.

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