Re-organization Initiative for REWE Dry Goods

One of the most advanced logistics centres in the German-speaking region is taking shape in Wiener Neudorf, Austria. REWE Group, one of Austria’s leading local suppliers, has awarded the WITRON Group the order to design, implement, and service a highly automated logistics centre for dry goods. The facility with a size of 135,600 square metres will handle more than 600,000 cases daily and supply around 2,500 stores from a product range of approximately 21,000 items. The core element of the project is the latest generation of WITRON’s OPM solution featuring 40 COM machines. The contract between the two project partners was signed in June 2025.

The REWE Group is transforming the site within existing premises into a sustainable and innovative logistics hub, incorporating state-of-the-art warehouse technologies. From there, the company will supply its BILLA, BILLA PLUS, BIPA, and ADEG stores, as well as cooperation partners such as gas station shops, with dry goods. “This project is a milestone for our entire company group. With the new logistics centre, we are creating the infrastructure needed for modern, efficient, and sustainable retailing”, explains Peter Maly, REWE Group Board Member for Logistics and Supply Chain Management.

“In Wiener Neudorf, we are building one of Europe’s most modern retail logistics platforms – a sustainable and resilient backbone for our supply chain,” emphasizes Marcel Haraszti, Executive Board Member of REWE International AG. “We are consolidating our goods flows, reducing transport volumes, increasing supply reliability, and creating new jobs for highly qualified employees in logistics, technology, and IT.”

Efficient module mix with high cost-efficiency

The facility will utilize WITRON’s OPM (Order Picking Machinery) and CPS (Car Picking System) solutions, enabling fully automated, semi-automated, and store-friendly stacking of cases onto pallets and roll containers. A unique feature of the CPS solution is that employees pick items in a path-optimized manner – guided by a pick-by-voice system – from a pick front stocked with layer trays, totes, and pallets. Replenishment is handled by stacker cranes.

Small-volume items will be picked directly from storage totes into shipping totes at eight ergonomically designed workstations using the DPS solution and guided by pick-by-light technology. Here too, the pick front is permanently and automatically replenished by stacker cranes. The individual logistics areas are connected via a conveyor system network. An intelligent consolidation strategy ensures optimal load carrier utilization for stores, resulting in significant transport cost savings.

In total, the entire material flow includes almost 550,000 storage locations for pallets, trays, and totes, more than 100 stacker cranes, and 18+ kilometers of conveyor system. All IT, control, and mechanical components are developed and manufactured in-house at WITRON’s headquarters in Parkstein.

“From the very beginning, our goal was to create a leading-edge logistics platform that combines efficiency, sustainability, and supply reliability. By consolidating logistics in Wiener Neudorf, we are also setting the highest standards in digitization and automation of retail logistics”, says Isabella Handler, Overall Project Manager at REWE International AG, emphasizing the importance of technological implementation.

Construction measures – high sustainability standards

The project is also designed with sustainability in mind. Built exclusively on previously developed land, the logistics centre will become the new core of REWE’s logistics operations in Austria and a flagship project for the company’s logistics strategy. Construction is set to begin in the second quarter of 2026, with operations scheduled to start in 2031. Where possible, the new WITRON technology will be integrated into existing buildings. Demolition work will begin in parallel to pave the way for new buildings – all without additional land.

“In Wiener Neudorf, we are building the infrastructure of tomorrow – fully integrated in our nationwide network in Austria. REWE Group’s key objectives are to strengthen supply reliability and reduce CO2 emissions along the entire supply chain”, explains Christian Hörner, Managing Director of Warehousing & Transport at REWE International AG. The logistics centre in Wiener Neudorf marks a major step toward achieving these goals and will serve as a model for REWE Group’s international retail logistics operations.”

A long-standing partnership

“We are proud to be implementing this project together with REWE – a clear sign that the chemistry between our two companies is just right”, says Markus Lang, Project Manager at WITRON. “REWE and WITRON have enjoyed a successful project partnership since 2012. Currently, WITRON is supporting REWE Germany as an implementation partner in a major re-organization initiative at the Neu-Isenburg site, where a semi-automated Case Picking System with aisle-bound picking vehicles is being replaced by the fully automated OPM system featuring 22 COM machines. The REWE site in Henstedt-Ulzburg has also been equipped with WITRON technology and is considered a benchmark in REWE’s German logistics network.”

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Discount Retailer Awards Contract for new DC

The British family-owned enterprise TJ Morris awarded WITRON a contract to design and implement a circa 1 million sq.ft distribution centre (DC) for food and non-food products. The highly automated facility in Doncaster is designed for a daily picking capacity of 646,000 cases and will supply over 300 stores from a range of 10,000 different dry goods from mid-2028. The signing of the contract is a particular vote of confidence, as a TJ Morris distribution centre of similar size will be put into operation by WITRON in St Helens in May 2025, and WITRON have already received the contract for the Doncaster Distribution Centre.

TJ Morris is one of the largest privately-owned companies in the UK and one of the fastest growing retailers in Europe. The innovative WITRON technology with its many benefits in terms of cost-efficiency, flexibility, ergonomics, and sustainability enables TJ Morris to keep this service level high throughout the expansion plans.

Logical Consequence

The distribution centre in Doncaster has the same design as the one in St Helens, with all product groups and logistics areas – from receiving to truck loading – integrated end-to-end into the highly automated overall process. All processes are controlled by an intelligent warehouse management system from WITRON. The material flow includes 470,000 pallet, tray, and tote storage locations, 104 stacker cranes, as well as more than 15 kilometers of conveyor technology – all designed and manufactured at WITRON’s headquarters in Parkstein.

Daily Picking Capacity

The automated system is designed for a daily picking capacity of 646,000 cases, which are picked with WITRON’s Order Picking Machinery (OPM) including 32 COM machines, the Dynamic Picking System (DPS), and the semi-automated Car Picking System (CPS). The dispatch of the picked load carriers is optimized by a fully automated shipping buffer – “just-in-time”, sorted by routes and stores, in the optimal truck loading sequence, considering the storage space utilization on the truck.

“In addition to the benefits for consumers in the stores, a decisive criterion for TJ Morris was also the focus on the employees who will work with WITRON technology in the distribution centre in the future. They will benefit from state-of-the-art, ergonomic workstations, which is an enormous competitive advantage in times of labor shortages”, explains Duncan Pointon, WITRON’s UK Sales Manager. „In addition, the issue of sustainability, is addressed in many different ways – for example through significant CO2 savings due to densely packed load carriers, optimal truck utilization, and fewer trucks on the roads. Furthermore, through space savings in construction and by significantly reducing excess goods, breakage, and waste.”

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Urban Logistics Space gets Planning Permission

Greenlight Urban has obtained full planning permission from Milton Keynes City Council, Buckinghamshire, UK, to develop 176,392 sq ft of state-of-the-art urban logistics space whilst also securing a first pre-let with a green-tech manufacturing business.

Development has also now commenced on site with GMI being appointed as contractor. The scheme which consists of three units ranging from 51,062 sq ft to 124,007 sq ft, is a 15-minute walk from Milton Keynes Central station and the city centre, allowing occupiers to benefit from its excellent amenities and connectivity.

Planning approval for Greenlight Milton Keynes coincides with the news that a manufacturer specialising in green technology has agreed to take 52,385 sq ft of space. It marks the first pre-let at Greenlight Milton Keynes with the international business set to occupy its new unit in Q3 2025.

Designed to optimise operational efficiency and reduce occupiers’ energy costs, the units will be targeting the highest BREEAM rating of Outstanding and an EPC rating of A+, offering up to £48,000 of energy cost saving per annum. The warehouses will also include EV charging points, PV solar panels, 10% roof lights, up to 700 kVa of power, and up to 15m to the underside of eaves.

Alongside benefitting from strong sustainability credentials, the scheme will also prioritise employee wellbeing. Occupiers will have access to breakout areas from their modern office space with a balcony, cycling facilities, and a wellness garden.

Mark Enderby, Director of Development at Delancey, commented: “As we begin construction of Greenlight Milton Keynes, we are delighted to have already secured our first pre-let. This letting demonstrates strong demand for best-in-class warehouse space from international occupiers, and with good interest in the remaining two units, we hope to announce more occupiers soon.”

Mark Snow, Senior Development Director at Coltham, added: “We are passionate about developing this scheme to create fantastic space for occupiers to thrive. Being a short walk from the units into the centre of Milton Keynes is an attractive benefit of the location.”

Dan Dawe, Director of Investment at Delancey, said: “We have recently secured a series of lettings to blue chip businesses across our portfolio who have been attracted by the leading specification, ESG credentials and strategic location of the schemes. Our customers are increasingly demanding high quality, well specified sustainable space, but have limited options in our chosen markets. We are looking to commence development works on all our current projects over the next 6 months”

Greenlight Milton Keynes is advised by Colliers, Logix Property and Louch Shacklock.

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