Time to get into peak condition

Peak season will soon be upon us, but how will ecommerce businesses cope when labour is hard to find? Now is the time to think ahead. By Jo Bradley, Business Development Manager, Sparck Technologies.

The Platinum Jubilee celebrations caught a few online retailers and distributors out, with reports that some were having to decline new orders while they cleared fulfilment backlogs. In fairness, this was a peculiarly difficult peak to forecast, the last historical comparators being a full ten years ago, when ecommerce was still ‘niche’. The experience should, however, concentrate minds on preparations for the more familiar seasonal peaks that occur towards the end of the year in what retailers often term the ‘golden quarter’.

Of course for many retailers the golden quarter isn’t a single event. Before we get to Christmas there is Halloween, Bonfire Night and the notorious Black Friday/Cyber Monday to navigate – not necessarily with the same assortment of goods in peak demand. For some businesses the peak starts early, with ‘back to school’ trade. Specialist traders may have their own peak events – a random selection from December alone offers English Breakfast Day (2 December), Small Business Saturday (3 December) and Christmas Jumper Day (9 December). A major complication for demand and resource planners this year will be the FIFA World Cup, running from 21 November to 18 December which, at least in England and Wales, may have a significant impact on shopping patterns.

Online seems to have stabilised at around 27% of UK retail spend – well off the level at the height of the pandemic but still way above the 19% of the last pre-pandemic year. More significantly, non-food online trade last Christmas was a full 24% above the 2019 level: even if there is no resurgence of Covid, seasonal flu outbreaks could see consumers satisfying their seasonal needs with their fingers rather than their feet. Packing all these orders over a seasonal peak has always been a challenge for businesses – even more so this year with acute labour shortages, elevated wages, increased NI and a national scarcity of warehouse space in which to accommodate peak activity. Not to mention the rising price of packaging materials.

Automation is the answer, but faced with the infinite variety of sizes, shapes and weights that make up a typical consumer order, this has often been seen as too complex and expensive an investment for something that is only crucial for a few months of the year.

That is really no longer the case. Automated ‘right-sized’ packaging for each individual ecommerce order is now readily available to small-to-medium sized enterprises, as well as larger ecommerce businesses. CVP Automated Packaging Solutions from Sparck Technologies create ‘right-sized’ boxes in seconds by scanning and measuring the goods – single or multi-item orders – cutting to size and erecting the box, sealing, weighing, and labelling automatically.

Two of the UK’s largest retail brands have invested in Sparck Technologies’ CVP solutions with the primary purpose of increasing capacity within their ecommerce operations during critical peak periods – building in operational resilience. With the capability to tailor-make up to 1,100 packages per hour, for multiple or single item orders, the CVP Everest and CVP Impack packaging systems typically replace between 8 and 20 manual packaging stations.

As importantly, though, automated packing makes best use of two other scarce and costly resources – delivery drivers, and packaging materials. The shortage of drivers, from LGVs on trunk routes to last mile delivery, is well publicised and isn’t going to resolve itself soon. Right size packing can reduce the volume of goods by anything up to 50%, vastly improving the productivity of truck and driver and reducing delivery costs. Meanwhile, cardboard usage is typically cut by 30%, and with no need for void fill packaging material costs can be substantially reduced – which also pleases the increasingly environmentally aware consumer.

With cost savings and productivity gains at these levels, CVP automated packing lines aren’t just for Christmas, they keep delivering a return on investment throughout the year. Perhaps now is the time to get into peak condition, before it’s too late.

Time to get into peak condition

Peak season will soon be upon us, but how will ecommerce businesses cope when labour is hard to find? Now is the time to think ahead. By Jo Bradley, Business Development Manager, Sparck Technologies.

The Platinum Jubilee celebrations caught a few online retailers and distributors out, with reports that some were having to decline new orders while they cleared fulfilment backlogs. In fairness, this was a peculiarly difficult peak to forecast, the last historical comparators being a full ten years ago, when ecommerce was still ‘niche’. The experience should, however, concentrate minds on preparations for the more familiar seasonal peaks that occur towards the end of the year in what retailers often term the ‘golden quarter’.

Of course for many retailers the golden quarter isn’t a single event. Before we get to Christmas there is Halloween, Bonfire Night and the notorious Black Friday/Cyber Monday to navigate – not necessarily with the same assortment of goods in peak demand. For some businesses the peak starts early, with ‘back to school’ trade. Specialist traders may have their own peak events – a random selection from December alone offers English Breakfast Day (2 December), Small Business Saturday (3 December) and Christmas Jumper Day (9 December). A major complication for demand and resource planners this year will be the FIFA World Cup, running from 21 November to 18 December which, at least in England and Wales, may have a significant impact on shopping patterns.

Online seems to have stabilised at around 27% of UK retail spend – well off the level at the height of the pandemic but still way above the 19% of the last pre-pandemic year. More significantly, non-food online trade last Christmas was a full 24% above the 2019 level: even if there is no resurgence of Covid, seasonal flu outbreaks could see consumers satisfying their seasonal needs with their fingers rather than their feet. Packing all these orders over a seasonal peak has always been a challenge for businesses – even more so this year with acute labour shortages, elevated wages, increased NI and a national scarcity of warehouse space in which to accommodate peak activity. Not to mention the rising price of packaging materials.

Automation is the answer, but faced with the infinite variety of sizes, shapes and weights that make up a typical consumer order, this has often been seen as too complex and expensive an investment for something that is only crucial for a few months of the year.

That is really no longer the case. Automated ‘right-sized’ packaging for each individual ecommerce order is now readily available to small-to-medium sized enterprises, as well as larger ecommerce businesses. CVP Automated Packaging Solutions from Sparck Technologies create ‘right-sized’ boxes in seconds by scanning and measuring the goods – single or multi-item orders – cutting to size and erecting the box, sealing, weighing, and labelling automatically.

Two of the UK’s largest retail brands have invested in Sparck Technologies’ CVP solutions with the primary purpose of increasing capacity within their ecommerce operations during critical peak periods – building in operational resilience. With the capability to tailor-make up to 1,100 packages per hour, for multiple or single item orders, the CVP Everest and CVP Impack packaging systems typically replace between 8 and 20 manual packaging stations.

As importantly, though, automated packing makes best use of two other scarce and costly resources – delivery drivers, and packaging materials. The shortage of drivers, from LGVs on trunk routes to last mile delivery, is well publicised and isn’t going to resolve itself soon. Right size packing can reduce the volume of goods by anything up to 50%, vastly improving the productivity of truck and driver and reducing delivery costs. Meanwhile, cardboard usage is typically cut by 30%, and with no need for void fill packaging material costs can be substantially reduced – which also pleases the increasingly environmentally aware consumer.

With cost savings and productivity gains at these levels, CVP automated packing lines aren’t just for Christmas, they keep delivering a return on investment throughout the year. Perhaps now is the time to get into peak condition, before it’s too late.

Sealed Air focuses on automation at Empack

Global packaging provider Sealed Air will be showcasing its range of automated protective and food packaging solutions on stand C10 at this year’s Packaging Innovations & Empack show, which takes place on 25th – 26th May at NEC, Birmingham, UK. Sealed Air will also welcome to the stand newly acquired Foxpak Flexibles Ltd, a pioneer in digital and graphics packaging.

Foxpak teams up with leading brands to deliver highly decorated packaging solutions; stand-up and spout pouches, and sachets that serve a variety of markets including food retail, pet food, seafood, and snacks.

Sealed Air’s focus on automation starts with the popular range of AUTOBAG brand automated packing solutions that include systems designed to improve productivity in mail order fulfilment and primary packing solutions. The AUTOBAG brand systems include an integrated printer capable of printing high resolution graphics, text and barcodes directly onto the bags, saving both time and consumables. Systems on display include the table-top AUTOBAG brand PS 125, and the AUTOBAG brand 850STM, with a touch screen and the ability to run bags up to 550mm wide.

Features such as secure bag opening and positioning, integrated printing and compact footprints makes the AUTOBAG brand range an essential part of any efficient fulfilment operation.

Visitors to the stand can also see the range of SEALED AIR brand and BUBBLE WRAP brand inflatable packaging systems for void fill and cushioning – including films containing a minimum of 50% recycled content.

Included in the wide range of paper packaging on display will be the recently-launched SEALED AIR brand FasFil Jr. This paper void fill system is ‘plug and play’ with a super small footprint, fully integrated user-friendly controls, toolless jam clearing and anti-jam sensors. It can create custom void fill material using 100% recycled fanfold paper, which is also responsibly sourced.

Following the successful launch of recycle-ready SEALED AIR brand Mail Lite mailers, the company will be showcasing its new PickPack format, which replaces corrugated boxes used to ship the Mail Lite mailers. The PickPack format uses up to 60% less packaging weight, and also transforms into a dispensing unit for both retail and packing areas.

Food packaging will be represented by a range of CRYOVAC brand solutions including CRYOVAC brand Darfresh family of thermoforming vacuum skin packaging, demonstrating a reduction in plastic use and longer shelf life.

 

 

Fast Pack Solution for Fastest-growing Sector

The latest machine from Sitma is called ‘Fast Pack’. A high-performing and flexible solution for e-commerce businesses, it’s the product of the company’s fifty years of experience in the packaging industry and expertise in logistics. These two strengths have led not only to Fast Pack’s development, but to an entire portfolio of e-commerce applications for packaging a wide range of goods: from industries like cosmetics and personal care, to clothing, electronics, books, music and media.

Quick and flexible, for constantly changing needs
Fast Pack adopts the same characteristics that have made Sitma a brand leader in machine and system design for the logistics industry. This includes first, its flexibility, meaning it can consecutively prepare packages of various shapes and sizes while working at different speeds, reaching up to 3,500 packages per hour. The machine concept is modular and can be programmed to best suit the line’s layout and the client’s production needs. Fast Pack also handles varying shapes and sizes, measuring the product beforehand to create customized packages. These characteristics make it an ideal solution for fulfillment in the growth-heavy e-commerce industry, where package form and dimensions often vary widely.

Like all machines and systems in the Sitma line-up, Fast Pack is the product of a design philosophy devoted to sustainability. It allows for use of innovative materials with a reduced environmental impact in place of traditional plastic films for packaging, such as paper (from 60 gsm to 150 gsm) or different types of biofilm. The ability to create tailor-made packages also guarantees two advantages: on the one hand, the packaging material is optimized, reducing the amount of product that then has to be disposed of by the end user, and on the other hand, it facilitates transport in later phases of the supply chain, limiting ’empty transport journeys’ as much as possible and optimizing the load of transport vehicles in order to sensibly reduce their carbon footprint.

The new frontier of traceability
Another added value for the line is the option to include an innovative family of accessory units for managing complex data. These integrate and expand the possibilities offered by consolidated technology such as in-line printers and labelers. Sitma has implemented a hardware and software system that allows information tracking when managing e-commerce orders throughout the entire distribution chain, ensuring it is unique and interconnected.

In the preliminary phases, product data is collected and then analyzed, linked and further enhanced. Each product, which includes the package and its content, is assigned a distinct ID number, which is then tracked and traced throughout the whole process. The technology Sitma uses is engineered to be perfectly integrated with the client’s WCS and databases, thereby enhancing the already existing information by adding the possibility to carry out a further data control. All of this ensures greater effectiveness and minimizes the possibility of errors, waste and reworkings.

A family of systems suited to every need in the e-commerce industry
This offer perfectly satisfies the needs of Industry 4.0, which doesn’t stop at the packaging phase. The end-of-line proposal is also highly flexible and automated. It can include integration with weighing and labelling systems, or installation of digital in-line printers for printing transportation information or other details directly on the package. As for the packaging phase, in addition to Fast Pack, Sitma’s line-up of solutions dedicated to e-commerce includes: Quick Pack, Thick Pack and e-Wrap. For more information visit: https://www.youtube.com/watch?v=6VEo6tnH-0U

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