Highlighting High Standards in Product Safety

Magnus Renman, Head of R&D, DS Smith talks about high standards in product safety across their global sites.

Product safety and good manufacturing practice standards are set high in the paper industry. Regulatory requirements set by the European authorities must be met and our paper customers need assurance that we not only meet these requirements but exemplify them. Establishing a clear commitment to product safety and developing a thriving product safety culture across our global network is key to continued success.

With speedy expansion of the company through acquisitions, doubling in size over five years, the challenge was to ensure standardization of manufacturing aligned to the established company practice. Led by the Research and Development division a Product Safety Network was put in place to drive consistency in paper production, knowledge and communications.

This internal company network monitors and drives high standards in paper manufacturing across our paper mills and ensures third party tests and certificates across the full range of paper grades. Working with thousands of people across Europe and the US, the network provides full and concise knowledge of guidelines and practices, shared in thorough communications, workshops and online training systems.

From small local businesses to large global corporations, all are supported with certification and any queries on paper performance, certificates and safety compliance are answered swiftly and efficiently. Certificates for paper are produced from tests using industry-leading experts and accredited laboratories. As an active member of the European Paper & Board Industry associations, customers are assured we continue to lead in the development and adoption of industry best practices.

The network hub also collates information from the markets, with hundreds of people contributing, placing DS Smith in a strong position to understand the needs from our Pan-EU and Global customers.

Marcello Pezzi, Product Safety Manager, Paper Packaging Europe, who manages this network represents DS Smith at F.F.C.O. & C.E.P.I. in the food contact groups. He is actively involved in Food contact guidelines developed with key industry groups and distributed to all paper producers.

Product safety in paper and packaging is a fundamental part of our process at mills and plants across Europe and in the US and has been highlighted further by the Covid-19 pandemic. DS Smith was swift in response to ensure stringent safety measures were in place to protect the workforce, complying with local and national government regulations.

The mills use the latest in cleaning and screening technologies to turn Paper for Recycling (PfR) into a pulp suitable to produce recycled food grade papers. Near Infrared technology, moisture detection sensors and fibre separation innovations have ensured the paper entering the pulping process is of the purest and highest standards. Furthermore, a statement was distributed to customers on the safety of paper, card and board citing government and industry bodies.

As an integrated business, from recycling and paper making through to packaging design and production, we play a key role by providing products and services that supply essential goods, such as food and pharmaceuticals, into shops and homes. With consumer habits changing, online shopping and delivery of food items will be an integrated part of how we now live. Safety in packaging for food products will continue to be front and centre of an ever-changing world.

 

Highlighting High Standards in Product Safety

Magnus Renman, Head of R&D, DS Smith talks about high standards in product safety across their global sites.

Product safety and good manufacturing practice standards are set high in the paper industry. Regulatory requirements set by the European authorities must be met and our paper customers need assurance that we not only meet these requirements but exemplify them. Establishing a clear commitment to product safety and developing a thriving product safety culture across our global network is key to continued success.

With speedy expansion of the company through acquisitions, doubling in size over five years, the challenge was to ensure standardization of manufacturing aligned to the established company practice. Led by the Research and Development division a Product Safety Network was put in place to drive consistency in paper production, knowledge and communications.

This internal company network monitors and drives high standards in paper manufacturing across our paper mills and ensures third party tests and certificates across the full range of paper grades. Working with thousands of people across Europe and the US, the network provides full and concise knowledge of guidelines and practices, shared in thorough communications, workshops and online training systems.

From small local businesses to large global corporations, all are supported with certification and any queries on paper performance, certificates and safety compliance are answered swiftly and efficiently. Certificates for paper are produced from tests using industry-leading experts and accredited laboratories. As an active member of the European Paper & Board Industry associations, customers are assured we continue to lead in the development and adoption of industry best practices.

The network hub also collates information from the markets, with hundreds of people contributing, placing DS Smith in a strong position to understand the needs from our Pan-EU and Global customers.

Marcello Pezzi, Product Safety Manager, Paper Packaging Europe, who manages this network represents DS Smith at F.F.C.O. & C.E.P.I. in the food contact groups. He is actively involved in Food contact guidelines developed with key industry groups and distributed to all paper producers.

Product safety in paper and packaging is a fundamental part of our process at mills and plants across Europe and in the US and has been highlighted further by the Covid-19 pandemic. DS Smith was swift in response to ensure stringent safety measures were in place to protect the workforce, complying with local and national government regulations.

The mills use the latest in cleaning and screening technologies to turn Paper for Recycling (PfR) into a pulp suitable to produce recycled food grade papers. Near Infrared technology, moisture detection sensors and fibre separation innovations have ensured the paper entering the pulping process is of the purest and highest standards. Furthermore, a statement was distributed to customers on the safety of paper, card and board citing government and industry bodies.

As an integrated business, from recycling and paper making through to packaging design and production, we play a key role by providing products and services that supply essential goods, such as food and pharmaceuticals, into shops and homes. With consumer habits changing, online shopping and delivery of food items will be an integrated part of how we now live. Safety in packaging for food products will continue to be front and centre of an ever-changing world.

 

VPK Group NV and Encase Ltd Reach Acquisition Agreement

VPK Group has come to an agreement with COPI Holding to acquire Encase Ltd. Encase is a manufacturer and designer of corrugated cardboard packaging. Encase Ltd operates two integrated corrugated packaging plants in England and one sheet plant in Scotland. VPK intends to merge Encase with its UK corrugated operations, formerly known as Rigid.

VPK’s corrugated operations in UK and Ireland, formerly known as Rigid Containers and recently rebranded as VPK Packaging, experienced consistent yearly growth since entering the VPK Group in 2000.

Under its ownership, VPK invested more than £100 million into the division. Desborough was transformed into the UK flagship site, whereas greenfield sites in Wellington and Selby gradually increased capacity to fully mirror operations on all three sites.

In 2015, the acquisition of ICS Europaks in Limerick, Ireland, further strengthened the geographical spread.  Earlier this year, VPK acquired a majority stake in Corrboard UK Ltd,  a leading supplier of corrugated cardboard sheets located in Scunthorpe.

As part of its long-term strategy, it is now VPK’s intention to fully merge Encase with the existing VPK UK corrugated operations. The combined businesses are expected to achieve yearly sales of more than £200 million in corrugated packaging and sheets. All six corrugators combine a yearly containerboard consumption of 300.000 Tons. This represents a major part of the non-integrated recycled containerboard consumption in the UK.

VPK has a proven track record of successful investments and acquisitions. These include four sheet feeding plants in Poland and Germany – known under the brand name Aquila. A greenfield investment project in Halden (Norway) was recently put into operation. VPK also accquired Viallon Emballages in France. With regards to containerboard production, the pioneering conversion in Strasbourg, France, of the former UPM Stracel assets by Blue Paper, set a new standard for the recycled containerboard industry.

 

Specialist Range of Conveyors to meet Packaging Demands

Conveyor supplier, Conveya has recently added another product to its portfolio – the Flexible Expandable Roller (pictured). With increased demand on the e-commerce sector around Christmas period, the Flexible Expandable Roller is able to efficiently move cardboard and oher materials. It is available for hire and purchase.

As well as the Flexible Expandable Roller, Coveya has launched various conveyor products recently for the packaging, manufacturing and distribution sector. These include the Telescopic Gravity conveyor, High-Rise Telescopic Unloading conveyor and the LineShaft Powered Roller conveyor. They all offer a versatile, modular, and economical solution for transporting light to medium products as well as loading and unloading containers.

Earlier this year the company also launched Mist-Safe, an over conveyor sanitisation tunnel that has been designed in direct response to COVID-19. It enables the sanitisation of boxes, cartons, tech, and online returns by releasing a disinfectant mist.

Winston Herbert, the manufacturing & logistics sector specialist at Coveya said; “With years of experience in manufacturing and supplying conveyors for a range of UK industries including construction, recycling and water treatment, we’ve seen an increase in the need for quality, modular conveyors for the packaging and manufacturing sectors and alongside our well established Easibelt conveyor, we have now introduced a range of new products that will support customers when they need a flexible conveyor solution to meet increases in demand.

He continued; “Whether it be supporting new processing and picking lines for contract packaging, dealing with increase in online sales or simply moving stock to and from large containers, we have the perfect conveyor and with a free onsite visit and short-lead in times for hire and purchase conveyors, we are committed to ensuring our customers have a conveyor that is fit for purpose”.

European Federation Highlights Tighter Supplies of Wood

The European Federation of Wooden Pallet & Packaging Manufacturers (FEFPEB) has warned that tighter supplies of wood in some international markets is expected to increase prices into and beyond the final quarter of 2020.

FEFPEB represents manufacturers and other businesses in the European wooden pallet and packaging industry. The organisation says the easing of lockdown conditions in many countries are causing significant upward pressure. These include a mismatch between the demand and supply of wood, as activity in construction and other wood using sectors have returned to pre-crisis levels following lockdowns and other restrictions earlier this year, while many sawmillers have remained closed or operated at below capacity and have seen their stocks fall to critical levels.

In the US, domestic production has risen by just 2.5 per cent and prices have doubled in just three months; there have been interruptions in the supply of South America timber to the US; and in Canada output fell by 13 per cent in the first five months of 2020. Accordingly, European wood suppliers – particularly in Germany and parts of Scandinavia – have increased export volumes to the US and other non-European markets; this has diverted volumes that would otherwise have been available to European users. The US and China are currently the number one and three destinations, respectively, for German softwood exports.

A backlog in issuing felling licences in Ireland and uncertainty leading up to the end of the UK’s Brexit phase on December 31, 2020, have been adding to the effect on prices.

The situation is causing tighter supplies all wood sectors, including the pallet and packaging industry, which uses smaller logs and falling boards.

FEFPEB secretary general Fons Ceelaert said: “The extraordinary trading conditions we have experienced for most of 2020 have led to an unbalanced market affecting the range of wood-based industries in Europe, from construction and fencing, to our own industry. Wood pallets and packaging have a critical role to play in essential supply chains of food, drink and pharmaceutical goods and demand for these products has remained steady throughout lockdown periods. As other sectors have returned to near-normal trading levels we are facing competition for our raw materials – and accordingly, we anticipate an increase in prices in the short- to medium term.”

FEPFEB’s Pallet Timber Price Index, produced quarterly (and therefore may not reflect the most recent developments) uses independent figures produced in its member countries, including the Germany, Italy, the Netherlands, Sweden and the UK.

Ceelaert added: “In spite of current price volatility, wood remains the most economic choice of material for the manufacture of pallets and transit packaging. It is also the most sustainable, as it is reusable, repairable and recyclable.” At FEFPEB’s 2019 congress in Hamburg last year, president Rob van Hoesel challenged wooden pallet and packaging businesses to move further towards using 100 per cent certified sustainable wood production.

 

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