Farm to Fork Efficiency by Labelling

Today, consumers across the UK are facing a cost of living crisis. As a result, many retailers and supermarkets are striving to keep their costs down, so that they can avoid passing these onto shoppers. Within this, one area that is increasingly under scrutiny for many organisations surrounds how to improve supply chain efficiency. This is taking place at all levels across the supply chain – from “Farm to Fork”. Additionally, farmers, fresh produce producers and the large multiples are all facing increasing pressure to improve their food provenance tracking and traceability efforts, as they manage the sale and distribution of goods to consumers.

Across the world, there are effective systems for labelling that have been created to encourage this to take place. Today the responsibility for implementing these, including label printing, falls predominantly with the grower or supplier. Neil Baker, Head of Auto ID Sales for Northern Europe, BIXOLON Europe GmbH provides his insights about how farmers and fresh produce suppliers can work more effectively with supermarkets to improve efficiency throughout this entire process.

Protecting farmers, producers – and supermarkets 

In 2018 British supermarkets faced scrutiny from the UK’s Grocery Code Adjudicator for profiteering at the expense of their suppliers. At the highest level, supermarkets were reportedly fining suppliers for several reasons, including barcodes that were not compliant with their own systems. Since then, the UK Grocery Code Adjudicator stepped in to protect these producers and suppliers, and has encouraged the likes of Tesco, Asda, Morrisons and the Co-Op to improve their understanding of the Groceries Supply Code of Practice (GSCoP).

Fast forward to 2023, 10 Downing Street hosted a UK Farm to Fork Summit. During this summit, the UK government announced that £12.5 million is being made available to support research projects that promote environmental sustainability and resilience on farms – and a working group to bring together plant breeders, food manufacturers and retailers, to agree an approach that enables products to reach consumer shelves. It also pointed out that many farmers are taking advantage of an available £168m million grant funding, that supports investments in productivity, animal health and welfare and the environment (Section 3). Further, it announced that farmers should be paid a fairer price for produce, and new powers have been introduced through the Agriculture Act 2022 to support the sector further (Section 4).

Additionally, it has decided to further endorse the important role of the Groceries Code Adjudicator (GCA) and its efforts in ensuring fairness in the UK food supply chain (Section 4). This role sees the GCA act as an independent regulator, ensuring that designated retailers and supermarkets treat their direct suppliers lawfully and fairly – while ensuring compliance with its Groceries Supply Code of Practice. This has many goals, and is trying to combat variations in supply agreements, supply chain procedures, and ensure faster and fairer payments for all. Ultimately, while much of its code serves suppliers, all parties concerned would benefit from familiarising themselves with it, as it would ensure that everyone operates cohesively too.

Enabling transparency and traceability

Another important piece for all parties to consider, as they strive to work together effectively, is how to enable the supply chain efficiency and transparency that is required to achieve the traceability and tracking requirements that supermarkets and various governments require today. This is where working with the likes of standards bodies, like GS1, to implement GS1 Standards can help. GS1’s standards, frameworks and coding systems enable retailers, farmers and fresh produce suppliers to track and record all the necessary information that enables traceability to occur accurately and digitally. While they are not technology providers, they provide the knowledge and framework for how to standardise on a system that works.

Take this scenario, a farmer delivers a pallet of apples to a large supermarket chain. As part of a commitment to label produce effectively, the farmer places a 1D code – a barcode – on the pallet. This label links back to a digital, backend infrastructure that contains essential tracking and traceability information about the provenance of his apples. When linked effectively between suppliers – through a GS1 framework, for instance – supply chain transparency and traceability across the board becomes powerful. Farmers, fresh produce suppliers, retailers and supermarkets alike are increasingly appreciating the value of this.

Assuming the label on the pallet hasn’t been compromised and is legible, it can be scanned by warehouse operatives who can ensure the pallet moves to the next phase in its journey to the store shelf. Along each stage, labels and their barcodes are used to carry and convey information, and direct the flow of goods towards the shelf – and, eventually, the consumer’s shopping basket. Therefore it is crucial that the entire value chain adopts an appropriate digital system, that standardises around a proven framework, such as that proposed by GS1.

Producing labels and barcodes of a high quality

Naturally it stands to reason that an appropriate digital backend infrastructure underpins this entire process for farmers, fresh produce firms and retailers alike – and, all tied to an important barcode. However, it’s no good if a label that is printed with a code on it – be it a 1D or a 2D code – is not of sufficient quality. While the GCA has clamped down on previously poor practices by supermarkets, it is important for all parties concerned to strive for operational excellence. For some parties, this might involve improving their supply chain, packaging and labelling policies, and for others it might just be that they need to familiarise themselves further with these policies when working with various organisations across the value chain. What is clear, though, is that when it comes to the printing of labels by suppliers, it is important that industrial label printing technologies print high quality legible labels. Moreover, do they appreciate their responsibilities and the policies set by supermarkets?

While there are many printing technology providers available in the market, it’s important to really consider a long-term investment in proven technology here. Often organisations make the mistake of buying “cheap”. They buy cheap printers, cheap media and cheap consumables (e.g. inks). Buying like this often leads to equipment failure, and the consumables are often generally faulty. A better approach to consider is to work with a printing technology provider that has a proven track record with providing consulting and printers in this space, designed for the fresh produce or grocery sector. Typically thermal transfer industrial label printers are often more robust, and vendors that have been established for several years come with better aftersales support, and access to consumables more quickly and cost effectively too.

Farm to Fork

Six months on from the Farm to Fork Summit, the National Farmers’ Union (NFU) went on record to say, “I have urged the new Secretary of State to ensure Defra’s supply chain reviews within the dairy, horticulture and poultry sectors deliver much-needed improvements to the operation, fairness and transparency for all farmers and growers, so we can continue what we do best – provide high-quality, climate-friendly food for the nation.” Based on this statement, and the work that the GCA and the likes of the GS1 are doing, all parties are trying to pull in the right direction to achieve greater supply chain transparency and traceability.

This can only be successful long-term if farmers, fresh produce providers, retailers and supermarkets work more effectively together. This needs to be underpinned by digitisation and effective thermal transfer industrial label printing technology. Clearly labels and barcode printing have an important role to play too – however, without the right kinds of printers in place to print and share vital label information correctly, to a high quality standard, across the value chain, these labels will fail to do the communication job that they are required to do. Why bother going to all that trouble to set up a traceability and supply chain transparency framework up, only to be let down at the last minute by a poorly printed barcode? By embracing these solutions, stakeholders across the supply chain are poised to usher in a new era of efficiency and accountability, safeguarding the integrity of the “Farm to Fork” journey.

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EPAL Reports Record Pallet Repair Figures

EPAL UK and Ireland has reported an uplift in the number of pallet repairs carried out across its network, as customers seek to mitigate the impact of growing supply chain costs.

The organisation, which administers the EPAL system for the UK and Ireland region, said more than 100,000 pallet repairs took place for the first time during 2022, as businesses increased pallet reuse for reasons including sustainability and reducing costs.

Production of new EPAL pallets also grew year-on-year in the UK market in every month of 2022 to a total of 1 million across the year, a record for the country. In Ireland, production remained largely stable, despite challenging conditions that affected availability of timber at times during the year.

Felicity Smith, National Secretary for EPAL UK & Ireland, said: “We are really pleased to see reuse of EPAL pallets going up for another year to hit these record levels. Driven by increasing cost pressures, as well as the increasing legislative and customer demands on sustainability, more supply chains are looking to recondition, repair and reuse their pallets. The EPAL network of licensed repairers is expanding, which is making it easier for them to do this.

“This, alongside the growth we saw in the production of EPAL pallets during 2022, is further indication that more customers are asking their suppliers to use EPAL to make their supply chains more efficient, sustainable, and ISPM 15-compliant.”

Administering some 650 million EPAL Euro pallets and 2 million box pallets internationally, EPAL is the world’s largest open exchange pool.

 

Turnkey Solution de-palletizing Pallets to Trays

With the launch of a new de-palletization system, Körber Supply Chain claims to be the first supplier of automated logistics solutions to offer a total turnkey solution for the separation of goods from pallet to tray. The goal is to fully automate and eliminate risks and sudden downtime in the sorting process.

New research shows that sudden stops and interruptions in the supply chain are the biggest concern for almost 90% of the companies surveyed within among others retail trade, consumer goods, and industrial production. This is one of the reasons why close to half of these companies expect to increase investments in strengthening their supply chain – including technology that ensures increased flexibility, transparency, and an overview.

To meet the market’s challenges, Körber Supply Chain has now, as the first supplier in the industry, developed a total solution to manage the sorting of products from pallets to trays. The solution is called Downstream. It is a de-palletizing system that separates each pallet layer into individual items, which can be turned and tilted to fit into trays and prepared for further distribution through a conveyor belt.

It is not straightforward to break down pallets into trays in a fully automated solution with the large variety of products handled by many companies. The overview is lost, when one mistake results in sudden downtime, creating an inefficient sorting process. Therefore, a reliable and durable automated logistics system was needed, which ensures higher productivity and stability and is future-proof in relation to new products, says René Kahr, Product Manager at Körber Supply Chain.

A complex operation in a simple system

The pallet to tray solution has been part of Körber Supply Chain’s portfolio for a few years, but the new version is a natural development by the tech company. The latest version is more intuitive and adaptable, thus decreasing potential downtime in the process. De-palletizing from pallet to tray is not affected by unique product packaging designs, slip sheets, or changes in the assortment, which are otherwise the classic culprits for errors and downtime.

When there are changes in packaging and assortments, problems arise in automated logistics. We now make the complex easy, and our system effortlessly sorts a pallet into smaller packages for distribution. In addition, the system can be integrated into other integrator solutions, while our software can be adapted to the individual distribution center’s quantities and sizes, explains René Kahr.

He explains that Downstream is estimated to be able to sort up to 2,400 items per hour, with sorted packages being redistributed and loaded onto a tray with one to six items on each tray.

The new solution builds on digital enablement

At Körber Supply Chain, one of the main goals is “digital enablement”. The goal is to help companies improve productivity and operations by implementing digital solutions. The pallet to tray solution is an AI-based solution that, with data tracking of the individual products throughout the entire process, 100% automatically transforms whole pallets into separate items on trays without manual intervention. The objective is to help to move companies towards a much more efficient operation.

There doesn’t exist a turnkey solution on the market about the redistribution from pallet to tray. With the new Downstream, we are closing that gap. It will help optimize operations, save resources, and remove uncertainty in an automated logistics process at distribution centers. The solution has already been sold to some of the leading players, so we know there is a need for the solution in several markets. The potential is high, says Ralph Korsbæk, Head of Sales of Product Solutions at Körber Supply Chain.

Calls for packing industry action to attract staff

President of the European Federation of Wooden Pallet & Packaging Manufacturers (FEFPEB), Rob van Hoesel (pictured), has called on the wooden pallet and packaging sector to update its businesses and communication to ensure it can attract and retain high quality staff for the future.

The head of the organisation said the industry must adapt its operations to provide rewarding careers and personal development, and communicate its strong ethical characteristics to potential employees, to give it an advantage in an increasingly competition jobs environment for companies. Large numbers of staff have left positions across many sectors since Covid, while younger people coming into the market have new priorities to cater for, he added.

“Similar to those in many other industries, pallets and packaging businesses are facing a recruitment challenge, which we only expect to increase in the years ahead,” said van Hoesel. “People are no longer just looking for financial rewards, they are looking to work for businesses that give them flexibility and opportunities to learn and develop, which have ethically sound operations and make a positive difference to society. We need to make sure we tick all these boxes in order to attract the highest calibre staff.”

He added that the wooden pallets and packaging industry already had many of the ethical credentials today’s employees were looking for. “The wooden pallets and packaging business is inherently ethical, based on a raw material that is endlessly renewable, and manufactures, repairs and reuses its products until they are recycled at the end of their useful life. With a majority of wood from managed, sustainable sources, the industry encourages tree planting, which helps remove carbon dioxide from the atmosphere. It has care for the environment at its heart and, as illustrated during the pandemic is an industry that is essential to the smooth running of the global economy,” he said. “These are just some of the attributes which make it an exciting place to work and attractive to the younger generation, and we need to make sure we communicate this well to potential employees.”

He added that companies in the industry needed to keep up to date with technological developments, to help them attract staff and compete well into the future. The subject of attracting and retaining staff will be one of those addressed at the 70th FEFPEB congress, which will be held on September 28-30 in Florence, Italy. Other topics will include sustainability, reforestation and the future of the pallets and packaging sector. The event will include a one-day tour around some of Italy’s leading pallet and packaging businesses.

European Federation Highlights Tighter Supplies of Wood

The European Federation of Wooden Pallet & Packaging Manufacturers (FEFPEB) has warned that tighter supplies of wood in some international markets is expected to increase prices into and beyond the final quarter of 2020.

FEFPEB represents manufacturers and other businesses in the European wooden pallet and packaging industry. The organisation says the easing of lockdown conditions in many countries are causing significant upward pressure. These include a mismatch between the demand and supply of wood, as activity in construction and other wood using sectors have returned to pre-crisis levels following lockdowns and other restrictions earlier this year, while many sawmillers have remained closed or operated at below capacity and have seen their stocks fall to critical levels.

In the US, domestic production has risen by just 2.5 per cent and prices have doubled in just three months; there have been interruptions in the supply of South America timber to the US; and in Canada output fell by 13 per cent in the first five months of 2020. Accordingly, European wood suppliers – particularly in Germany and parts of Scandinavia – have increased export volumes to the US and other non-European markets; this has diverted volumes that would otherwise have been available to European users. The US and China are currently the number one and three destinations, respectively, for German softwood exports.

A backlog in issuing felling licences in Ireland and uncertainty leading up to the end of the UK’s Brexit phase on December 31, 2020, have been adding to the effect on prices.

The situation is causing tighter supplies all wood sectors, including the pallet and packaging industry, which uses smaller logs and falling boards.

FEFPEB secretary general Fons Ceelaert said: “The extraordinary trading conditions we have experienced for most of 2020 have led to an unbalanced market affecting the range of wood-based industries in Europe, from construction and fencing, to our own industry. Wood pallets and packaging have a critical role to play in essential supply chains of food, drink and pharmaceutical goods and demand for these products has remained steady throughout lockdown periods. As other sectors have returned to near-normal trading levels we are facing competition for our raw materials – and accordingly, we anticipate an increase in prices in the short- to medium term.”

FEPFEB’s Pallet Timber Price Index, produced quarterly (and therefore may not reflect the most recent developments) uses independent figures produced in its member countries, including the Germany, Italy, the Netherlands, Sweden and the UK.

Ceelaert added: “In spite of current price volatility, wood remains the most economic choice of material for the manufacture of pallets and transit packaging. It is also the most sustainable, as it is reusable, repairable and recyclable.” At FEFPEB’s 2019 congress in Hamburg last year, president Rob van Hoesel challenged wooden pallet and packaging businesses to move further towards using 100 per cent certified sustainable wood production.

 

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