Pallet Shuttle Offers Automated Use in Deep-freeze Storage

The leading German Organic vegetable freezing company Westhof BIO has selected easily accessible, plug and play automation in the form of a stow Racking silo served by Movu atlas 2D pallet shuttles. Part of an integrated intralogistics solution from systems integrator Körber, the silo and shuttles play a key intralogistics role in Westhof BIO’s brand new, highly automated production facility, located near Hamburg in Germany.

Due to go live in June, the Movu system provides reliable and efficient automated flow of goods and high density storage in a six-level silo to hold over 5000 pallets of frozen vegetables in the cold store.

Westhof BIO processes around 10,000 tonnes of fresh produce annually providing an organic frozen range. Its new climate- and resource-saving organic freezing plant gives the company room to expand and represents a major step forward for the company. The ultra-modern and automated freezer warehouse stores the frozen vegetables to allow their delivery on pallets to manufacturers of organic food and baby food all year round.

The company looked for a high density storage solution for the vegetables in its minus 24 degrees centigrade cold store that offers reliability and scalability as well as efficient and accurate flow of goods.

The automation solution consists of six Movu atlas shuttles, one of which transports the pallets on each of the six levels of the stow silo, which measures 60 m long x 31 m wide x 17 m high. Providing deep, multi-pallet channel storage, the silo maximises space by minimising the number and width of driving aisles – this installation has just one.

Efficient and quick to set up, the plug and play Movu atlas system fits all buildings to ensure no warehouse is left behind when it comes to automation. Even if a shuttle goes down or requires maintenance, it can be easily removed and replaced with a new shuttle within a day, with Westhof BIO ’s WMS directing goods to one of the other silo levels. The easily scalable atlas system allows the addition of shuttles to increase throughput and store greater quantities of vegetables during harvest peak.

Stefan Pieters, CEO of Movu Robotics said: “We are delighted to have successfully handed over another Movu project to our customer. With the combination of the stow silo and the Movu atlas 2D shuttle, Westhof BIO could trust on consistent high engineering and Project Management standards with a reliable project lead time. The Movu atlas 2D Shuttle is a true example of simple and easily accessible plug and play automation in challenging cold storage environment. It´s scalability provides Westhof BIO with automation that handles peaks and adapts easily to future requirements.”

Berit Carstens-Lask, Managing Director of Westhof BIO, adds: ”We are extremely satisfied with the automation solution that has been realized and with both the engineering and execution of the project. We hope that when we start running, the automation solution from Movu will make a significant contribution to optimising our entire production and warehouse processes, making them much more efficient and flexible.”

Movu Robotics, member of stow Group, is a leading international warehouse automation company that stands out by bringing easier logistics automation solutions to the world’s warehouses. The company operates globally and employs more than 300 employees across Europe and the US. Movu Robotics offers a complete portfolio of automated technologies for efficient warehouses. This includes the pallet shuttle “Movu atlas” for multiple deep storage, the AMR solution “Movu ifollow” for collaborative picking or transport of pallets, the 3D bin storage and fulfillment system “Movu escala” and the integrated picking robot arm “Movu eligo”. All Movu systems are controlled and managed via their own warehouse execution software.

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Movu Robotics Opens HQ and Experience Centre

 

Movu Robotics Opens HQ and Experience Centre

Movu Robotics, supplier for designing, developing, and implementing innovative and easier warehouse automation solutions, announces the opening of its new headquarters located in Lokeren, in the East Flanders province of Belgium.

Under a single roof, the facility houses engineering, R&D and production departments. It also features a state of the art of Experience Centre – one of the biggest in Europe where Movu Robotics’ latest technologies can be demonstrated live in operation to customers and partners. Logistics Business was given a tour on Monday.

As an independent business unit within the stow Group with different requirements to the stow Racking brand, Movu Robotics requires its own premises to produce its growing range of increasingly popular shuttles and robots. Movu’s new headquarters provides the room to support the continued and future significant growth in the robotics and automation business unit.

Lokeren is an ideal location: not too far from stow Group’s headquarters and conveniently situated between Ghent and Antwerp, which gives good access to a pool of skills required by the business, which is important given the number of people Movu will continue to hire going forward. The building itself combines a rare set of characteristics: it has large office area, covering approximately 5000 square metres, combined with a 10,000 square metre surface for logistics and manufacturing operations.

In addition, the building has an area of approximately 2500 square metres where it has a high ceiling, which provides the ideal space for the Experience Centre. which provides the ideal space for the Experience Centre. At 100m long, 25 metres wide and 20m high the Experience Centre is bigger than many actual warehouses, providing the ideal venue for Movu Robotics to present its product portfolio technologies: Movu atlas pallet shuttles, Movu escala bin shuttles, Movu ifollow AMRs and the new picking arm robot Movu eligo are all showcased in action, in a real life warehouse setting.

Visitors to the Experience Centre can see a 20m high Movu atlas pallet shuttle rack with lifts, has shuttles transporting pallets operating inside. There are Movu ifollow AMRs picking up pallets from
the racks and transporting them to different locations. AMRs can also be seen supporting picking from racking. There is a huge Movu escala bin shuttle warehouse containing 1000 bins with shuttles
operating inside. The Movu escala also demonstrates the Movu eligo picking robot application as well as conventional pick stations. A special attention is also devoted to the Movu software. Visitors can get deep insights into the self developed Movu Warehouse Execution System that is formed by three pillars: Movu ops for managing all operations, Movu tower for checking the available resources and selecting the most suitable shuttle or AMR and Movu pilot that ensures the execution of the order at the level of the individual shuttle or AMRs.

The Experience Centre has integrated everything possible into the demonstration rack, including a tunnel under the rack, a stairway around the vertical lift, a mezzanine with a picking area. There are also many software screens around the centre demonstrating the controlling software and how visibility of what is going on in a warehouse can be provided from a distance.

The expansive footprint of the Experience Centre provides room for three versions of every Movu Robotics system in its product portfolio o ne providing a permanent demonstration set up to be
available anytime ; a second set up for R&D purposes, which allows Movu to test new generations of products, or to test customer products for specific set ups; a third installation is for testing all products after assembly, before shipping to the end customer site.

In addition to customer visits there will be industry groups visits and workshops in the Experience Centre, which will act as a live and dynamic demonstration of what is possible now and, through
examining trends and market direction, how the needs of tomorrow can be answered.

Stefan Pieters, CEO of Movu Robotics, commented: “The new Movu Robotics headquarters in Lokeren is a centre of excellence, bringing together sales, R&D, manufacturing and one of Europe’s largest materials handling Experience Centres to provide a concentration of knowledge and expertise around robotics and automation. Creating a close connection between research, production and customer visits to the Experience Centre enhances Movu’s interaction with customers and provides the company with rapid market feedback to fuel our continued innovation and growth path.”

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