Supplier Turns Waste into Plastic Beverage Crates

Less waste, lower CO2 emissions, economical use of resources – there are many arguments in favour of reusable transport packaging, including plastic beverage crates. Using recyclable and returnable beverage crates is even more sustainable. At Stand 121 in Hall 4A at the Brau Beviale (26 to 28 November 2024, Nuremberg) Schoeller Allibert will be showcasing the unstoppable synergy of circularity, design, and innovation.

Sustainability, efficiency, and customizability are key issues for the beverage industry. Costs can be reduced and production processes organized more efficiently, in addition to the benefits for people and the environment. Plastic packaging experts Schoeller Allibert have been leading the way for over 65 years, pioneering efficient and sustainable supply chains.

One current example is the crate developed with Coca-Cola Europacific Partners, which is made from 97 per cent recycled plastic. Compared to crates made from new material, this innovation saves around 64 per cent of CO2 emissions during crate production compared to crates made from virgin plastic. The 97 per cent recycled plastic used by Schoeller Allibert is composed of 85 per cent grinded old crates and 15 per cent recycled plastic nets.

Plastic Beverage Crates

These come from Dutch tulip production and are processed into granulate by partner Healix. The experts in design and sustainability created a crate with a patented swirl technique in masterbatch that helps reduce scrap during production. Schoeller Allibert subjected the new crates to extensive testing at its test center in Hardenberg. The result: the new crates are just as resistant as the previous ones.

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Calls to Reform Plastic Packaging Tax

Less than one in five of forecasted businesses have registered for the UK Plastic Packaging Tax (PPT) since its launch in April 2022, casting doubts on the effectiveness of the levy and whether it is achieving its environmental goals. The low registration rate and “baffling qualifying criteria” has led to calls to thoroughly reform or completely scrap the tax.

A recent Freedom of Information (FOI) request from goplasticpallets.com has revealed that only 3,426 businesses (17%) of HMRC’s forecasted 20,000 manufacturers and importers of plastic packaging signed up for PPT between its introduction on 1 April 2022 and 16 February 2023. PPT applies to plastic packaging manufactured in, or imported into the UK, that does not contain at least 30% recycled plastic. A lack of clarity surrounding the qualifying criteria has been cited as one reason behind the low registration rate, whilst HMRC has also received criticism for determining which companies and products are subject to the tax.

goplasticpallets.com argues that it has been unjustly targeted by the PPT, bearing a disproportionate financial burden despite their environmentally-friendly practices and products. The company offers the largest range of sustainable plastic pallets and pallet boxes in the UK, the majority of which are made from recycled plastic; however, a limited number are made from virgin plastic, and therefore subject to the tax.

Jim Hardisty, Managing Director, said: “I do believe HMRC started off with good intentions by looking to drive down the use of single-use and limited-use plastics and packaging, such as plastic water bottles, food packaging, shrink wrap, etc. However, as more people asked questions due to a lack of clarity, it became apparent there was no logic or consistency around qualifying criteria. It was at this point that we were informed our virgin products would be subject to the tax. It’s baffling.

“The plastic pallets we supply to our customers are robust, durable and will often last 10 or 15 years within the supply chain – they should not be considered “packaging”. In fact, they offer an eco-friendly alternative to traditional wooden pallets, which are often discarded after a few supply chain cycles and contribute to deforestation. We have long been a sustainability-focused business, through our products, our industry-first recycling scheme, and the work we do with charities and environmental organisations. It’s bizarre that we are being penalised for something we are fighting against – the prevalence of single-use plastic.”

According to the same FOI request, HMRC’s revenue target for PPT appears to be on track despite the low registration rates. The department collected approximately £195 million from April 2022 to the end of January 2023, after initially estimating £200 million for the entire year, before later revising it to £300 million.

Hardisty revealed that goplasticpallets.com has already paid £146,667 so far, covering three-quarters of the first year of PPT, with the total figure expected to surpass £200,000. “Given that HMRC originally projected 20,000 companies would pay £200 million in the first year, averaging £10,000 each, it seems that goplasticpallets.com is paying significantly more than anticipated for selling environmentally beneficial products. There’s a clear gap between the government’s expectations and the reality of the tax’s implementation. My message would be to scrap it completely and start again with a focus on single-use plastic. I’m willing to meet with Rishi Sunak, who was Chancellor of the Exchequer when PPT was devised and introduced, to fight the case of sustainably-focused businesses like us, who have been battered by a tax that just isn’t fit for purpose.”

• Only 17% of forecasted businesses have actually registered for the tax
• Companies like GPP, have been unfairly hit. The tax should really focus on cutting down single use plastic, not sustainable plastic pallets that are used for 10+ years across the supply chain
• Despite the lack of registered firms, HMRC will comfortably exceed forecasted revenue, begging the question, “are they charging too much?”
• The qualifying criteria is called “baffling” and the tax is labelled “not fit for purpose”
• Logistics expert calls for reform and wants conversation with Prime Minister Rishi Sunak, who was Chancellor when the tax was introduced

Living the Circular Economy

ORBIS, international manufacturer of reusable plastic packaging, embody the circular economy. The company has maintained its growth on the European market despite an economically challenging year in 2022.

“We have developed our customer base as well as our organisation”, says Jürgen Krahé, Senior Commercial Director EMEA. “Through regular collaboration with our customers and partners, also at events such as FachPack and The Battery Show, we continue to focus on customer needs. That helps us optimise our product portfolio with the customer in mind.”

With a European presence since 2002, ORBIS Europe is part of ORBIS Corporation and represents the company in the EMEA region. ORBIS’ parent company, Menasha Corporation, is one of the oldest family-owned manufacturers in the United States (since 1849). With a durable and supply chain optimised product design, ORBIS’ customised and standard solutions help streamline product flow sustainably along the supply chain. The plastic foldable large containers (FLCs), pallets and small load carriers are 100% recyclable.

New Packaging Distribution Centre in Belgium

The growth continues: In January, ORBIS has expanded its presence on the European market with a new production and distribution centre as well as new offices in Ieper, Belgium. With a clean environment on 2300 sq.m, the new packaging distribution centre in Flanders is used for sensitive and complex packaging solutions, e.g. for battery transportation, and inhibits contamination during packaging assembly and storage. The new office space provides a pleasant work environment and allows for customer visits on site. Functional areas include customer support, logistics, production planning, purchasing and finance.

A broader, more sustainable product portfolio

One of the goals for 2023 is to introduce proven products to other geographical and vertical markets. Customer-specific packaging solutions are currently in prototyping phase. “We already cover the rising demand for sustainable transport packaging with our existing product portfolio. Additionally, we are working on increasing the percentage of recycled material in our products and evaluating alternative materials”, says Krahé. “In that way, our customers continuously benefit from our sustainable, innovative product portfolio and expertise.”

ORBIS Europe engineers and manufactures durable and sustainable transport packaging solutions. The foldable large containers (FLCs), pallets and small load carriers are produced from recyclable and (partly) recycled plastics. Customised and standard solutions help streamline product flow along the entire supply chain. Therefore, companies from different industries, like industrial, automotive and FMCG, profit from long-term cost savings and CO2 reduction.

 

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