New Port Equipment Reduces Fuel Usage

Porto Itapoá in Brazil avoided the consumption of over 1.18 million litres of fuel in 2024, equivalent to more than 4,000 tons of greenhouse gases that were not released into the atmosphere. This achievement was made possible by investments of over R$ 160 million that the Terminal made in expanding and modernizing its fleet of equipment.

In 2023, Porto Itapoá invested in the acquisition of 10 hybrid RTGs, which began operating in 2024. These machines consume three times less diesel than conventional models, resulting in savings of 890,000 litres of fuel. Sergni Pessoa Rosa Jr., Director of Operations, Technology, and Environment at Porto Itapoá, emphasized the importance of this change: “The new RTGs are also remotely operated, providing greater comfort and ergonomics for the operator. We are the first Terminal in South America to have this technology,” he stated.

In 2024, the terminal expanded its sustainable fleet with the purchase of 20 electric Terminal Tractors. Since the start of their operation in August 2024, these vehicles have prevented the consumption of 290,000 litres of diesel. Since they do not use fossil fuels, the electric Terminal Tractors represent a significant advance in reducing the terminal’s carbon footprint. “Today, we have the largest fleet of electric Terminal Tractors in Brazil,” highlights Rosa Jr.

Savings in Lubricating Oil and Filters

In addition to reducing diesel consumption, Porto Itapoá also implemented practices that extended the lifespan of lubricating oils and optimized preventive maintenance. These actions, combined with fleet modernization, resulted in savings of 15,000 liters of lubricating oil and 500 filters. “Extending the life of lubricants and optimizing maintenance are examples of how small changes can have a big impact. These practices not only reduce costs but also minimize waste generation,” explains Sergni Pessoa Rosa Jr.

The used oil is sent to a company that recycles the material, which is then reintroduced into the market for other purposes. “Even with proper disposal, it is important to reduce overall consumption, making the supply chain more sustainable,” the director notes.

Environmental Leadership

In January, Porto Itapoá reaffirmed its commitment to sustainability and innovation in the port sector. At an event held at B3 in São Paulo, the Terminal’s CEO, Ricardo Arten, signed the Pact for Sustainability, a pioneering initiative by the Ministry of Ports and Airports (MPor), led by Minister Sílvio Costa Filho. Porto Itapoá is one of the leading examples of sustainability among private ports in the country.

The Pact is part of the launch of the new Sustainability Policy for the ports, airports, and waterways sectors. The initiative establishes strict criteria for awarding recognition seals — Bronze, Silver, Gold, and Diamond — to companies that adopt practices based on ESG pillars (environmental, social, and governance). Requirements include reducing greenhouse gas emissions, developing social and environmental initiatives, and aligning with global goals of the 2030 Agenda.

Porto Itapoá is already widely recognized as a benchmark for sustainability in the Brazilian port sector, with a score of 98.33 in the Environmental Development Index (IDA) by National Waterway Transport Agency (ANTAQ). This performance earned the Terminal the Via Viva Award as the most sustainable private port in the country. It also won, for the third consecutive year, the Gold Seal from the GHG Protocol for its commitment to transparency, accuracy, and reducing greenhouse gas emissions. Additionally, it received the international I-REC certification, confirming that 100% of the electricity used in 2023 came from renewable sources.

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Porto Itapoá Announces Phase Four of its Expansion

 

Porto Itapoá Announces Phase Four of its Expansion

Porto Itapoá is beginning Phase Four of its expansion, which is likely to cost a total of R$ 500 million over the next 12 months. This project is the next stage in the continual growth of this terminal, which has already established it within the top four in Brazil and which could make it the largest and most efficient in South America, by 2033.

Porto Itapoá is located in Babitonga Bay, Santa Catarina state/South Brazil. It has a yard area of 455 thousand square metres and the capacity to store 31 thousand TEUs (unit of measurement equivalent to a 20-foot container) and transport up to 1.8 million TEUs per year. Felipe Fioravanti Kaufmann, the Director of Business Development and Customer Experience at Porto Itapoá, explained that the infrastructure would be expanded even further in this next phase, in order to meet the growing demand, both domestically and internationally. “This expansion will add another 120,000 m² to the yard. We are also planning to purchase additional high-tech equipment which we expect to improve the terminal’s efficiency and sustainability,” he said.

The most significant of these new investments is the purchase of an additional container crane, which is an essential part of transporting containers on large ships. This will be the eighth at Itapoá. “In August of this year, our seventh container crane became fully operational and we have already seen a 15% increase in productivity as a result,” stated Kaufmann.

The plan is also to extend the wharf very soon by a further 400m, adding to the current length of 800m. This will allow three large vessels to dock at the same time. Felipe Kaufmann also explained that this expansion has already been approved by IBAMA – Brazilian Institute of Environment and Renewable Natural Resources – and that the work would need to follow a strategic schedule.

The modernization plans also include buying twelve remote controlled RTGs (Rubber-tired gantry cranes). Porto Itapoá already has ten remote controlled RTGs and is the first port terminal in South America to have this technology. “These are hybrid cranes, which, not only reduces our fuel consumption, but also our carbon emissions,” added Kaufmann. The Terminal also has a further 17 conventional RTGs.

There are also plans to buy nine terminal tractors (TTs), trucks that transport containers around the yard and the wharf. The Terminal currently has 49 TTs, 20 of which are electric. It is the largest fleet of electric TTs in Brazil. “These TTs are powered only by renewable energy, in line with Porto Itapoá’s sustainability policy”, Kaufmann stressed.

The expansion also includes a further 1,080 outlets for reefers, which gives the terminal a total of 4,038 points. This firmly establishes Itapoá as the terminal with the largest number of reefer points in Santa Catarina and the second largest number in Brazil.

Another important acquisition that they have announced is a new state-of-the-art scanner. Porto Itapoá already has two scanners, which are essential in ensuring that cargo is transported safely.

Completion of Phase Three

On April 25, Porto Itapoá officially opened Phase Three of its expansion, in the presence of Jorginho Mello, the Governor of the State of Santa Catarina, Beto Martins, the then State Secretary of Ports, Airports and Railways, and officials from many departments, agencies, regulators, organizations, as well as customers, employees and the press. Phase Three added 200 thousand m² to the yard, including 8 thousand m² of warehousing, to complete an investment of R$ 815 million.

Porto Itapoá now has one of the largest container yards in Brazil (455 thousand m²), thanks to this expansion. This investment also included the purchase of some large equipment.

The access canal to Babitonga Bay

In September, IBAMA granted an Installation Permit for the dredging of the waterway access channel for Babitonga Bay.

The dredging project will increase the depth of the outer channel from 14 meters to 16 meters, which will allow vessels of up to 366 meters in length to navigate the bay. This will establish the terminal as a hub option, where the cargo for these larger vessels can be consolidated.

Now that the permit has been granted (this week), the Port of São Francisco do Sul can begin the tender process to select a company to carry out the work, which is estimated to cost R$ 300 million.

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