AR Racking Equips Lekkerland’s new DCs

Lekkerland, an on-the-go consumption specialist with has around 51,300 points of sale throughout Germany, employing 3,140 people, has new DCs. The company is part of the REWE Group, one of the leaders in the retail and tourism sector in Germany and Europe. In 2021, the REWE Group recorded a total turnover of approximately 75.3 billion euros. Founded in 1927, the REWE Group is present in 21 European countries with more than 384,000 employees.

Lekkerland is in the process of reorganising its logistics in Germany between now and 2030 to adapt it to the present and future opportunities and threats of on-the-go consumption. In this context, the storage solutions specialist AR Racking provided its support in the opening of two new warehouses in Germany.

Lekkerland is dedicated to the distribution of food products and other items to petrol stations, kiosk, retailers, quick service restaurants and similar businesses. The two new warehouses in Kerpen and Wedemark will help to optimally serve the needs of customers in the long-term, for example, meeting the growing demand for fresh items such as wraps and salads.

The storage systems designed (adjustable pallet racking) manufactured and installed by AR Racking mean that the Wedemark warehouse will have a capacity of 30,954 pallet positions, while the Kerpen warehouse has 26,505 positions. In the latter case, seismic zone 3 criteria were also adopted. This is racking designed for euro pallets of up to 1,000 kg, that allow the storage of refrigerated and non-refrigerated products, among others. “We considered their specific needs for the project”, explained Roland Fischer, Key Account Manager at AR Racking Germany, and added that, “the AR Germany team met all the requirements in due time and to Lekkerland’s satisfaction”.

Lekkerland’s new DCs

Some areas were fitted with frames with three uprights, which are equipped with ascending roller beds for order preparation. The industrial racking installed by AR Racking is 10 metres high in various layouts and with up to 6 levels. The aisles between the racking are 3.5 metres wide.

According to Robert Kosmol, Corporate Real Estate Development Manager at Lekkerland, “the objective was to invest in very versatile and adaptable infrastructure that would help optimise the space without losing flexibility to increase our stock and improve inventory control in the picking area. The quality of the racking, the comprehensive project management and the continuous communication with AR Racking gave us added value in the installation of these two new warehouses.”

AR Racking is part of the Arania Group, an industrial group of companies with extensive experience and scope, and with a multi-sectoral activity based on the transformation of steel that dates back more than 80 years. AR Racking provides the market with a wide range of solutions with high certified quality standards and a comprehensive project management service. AR Racking’s industrial storage systems stand out for their innovation, reliability and optimum efficiency.

Growth Goals for stow

stow Robotics has impressive growth plans. Founded in 2021 and focused on the development, production and sales of automated and robotic warehouse solutions.

stow is a global market leader in industrial storage solutions. Headquartered in Belgium, stow employs nearly 2,000 people across Europe and the United States. The group has a pan-European production footprint with 10 production facilities and a global commercial network. stow estimates to reach the €1 billion turnover mark in 2022 and plans further growth over the coming years, in which stow Robotics plays a central role.

The first automated warehouse projects were completed in 2019 with the installation of the stow Atlas® 2D shuttles for deep lane pallet storage and retrieval. After completing several projects in our domestic market Belgium, business quickly spread towards the rest of the world with big projects in the UK, US and Australia. Since 2021, all existing automated solutions for pallets & totes and all related services & teams have been regrouped under stow Robotics.

Strategic co-operations and acquisitions

stow Robotics not only grows from within, but establishes this growth through valuable and strategic acquisitions.

After first creating the stow Atlas® 2D shuttle for pallets completely in-house, it was time to expand the product portfolio for bins as well. Through a first acquisition, stow Robotics added the stow e.scala® bin shuttle system to its product range. More recently, stow Robotics also announced the acquisition of a majority stake in iFollow, a collaborative AMR company founded in 2017. The market-leading fleet of AMRs and software are suited for a large range of use-cases, such as collaborative picking and in-and-outbound transport. The company had already deployed its technology in a wide variety of applications across different industries, in line with the full range of markets that stow serves. With these acquisitions, stow Robotics can now offer pallet and bin shuttles as well as AMRs for a fully automated warehouse solution.

Dark warehouse capability

With these co-operations, stow Robotics now has all necessary know-how and expertise grouped in order to further develop & implement solutions for the warehouse of the future – a fully automated dark warehouse. With the iFollow AMR, stow Atlas® 2D pallet shuttle and stow e.scala® bin shuttle, stow Robotics offers the complete chain of in-and-outbound, storage and collaborative picking for all types of warehouses including 3PL, e-commerce and cold stores.

New automation campus

Clearly, the evolution in warehouse automation is highly dynamic and the time-to-market of new concepts is essential. This is why, in October 2022, stow Robotics announced its relocation plans. The entire business unit will move from the west of Belgium to a more strategic location centralised between Ghent, Antwerp and Brussels. The new campus provides enough space to build a large technology and experience centre for European customers, has excellent visibility, and really is a unique opportunity for the further expansion of the robotics activities.

Other than relocating, the entire organization has to adapt to this growth structurally. stow Robotics invests heavily in hiring new sales teams, project managers, and a highly-skilled R&D department with automation at its core.

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