Asset and Rack Protection

Peter MacLeod caught up with James Ryan, founder of Sentry Protection Products, to learn more about rack protection and what visitors to the Sentry booths at this Spring’s trade shows can expect.

In recent years, we’ve taken great interest in the products brought to market by Sentry, who are expert at identifying areas of danger and coming up with seemingly simple solutions to reduce or eliminate warehouse accidents. But after many conversations with James Ryan, the founder of Sentry Protection Products, only now do I fully comprehend the design and manufacture challenges
that lie behind ‘simple’ solutions such as its Column Sentry rack protectors, and the lead time it takes to conceive, test, trial and manufacture, and then bring to market such a solution. Not to mention the various international standards to which it has to conform.

Given enough time, anyone could come up with a complicated solution to solve a problem. But real genius lies in the ability to develop a solution that is both brilliantly effective and brilliantly simple, the “why didn’t I think of that” type of product.

A year ago, Ryan showed me a prototype of the Collision Sentry Multi-Zone product, a development of an existing collision warning device that operates around internal and external warehouse doors. This is now fully introduced to the market, and Sentry will be promoting this at the forthcoming LogiMAT trade show from its booth in Hall 1. “It’s starting to solve some problems in high-traffic areas that we just could not in the past,” says Ryan. “We never expected it to be the high volume product that we see with our corner products, but it’s really nice to create a warning system for those other difficult areas where people can have accidents.”

Modularity Rules

Again, this time last year, Ryan was trialling an enhancement to its Column Sentry range, the adjustable Column Sentry FIT, which is designed to protect columns of virtually any dimension
thanks to its modular manufacture. “We’ve just introduced a redesigned medium product that allows us to create a protection system from just three pieces. They are now fully compatible with each other, so we have virtually hundreds of different sizes available using just those three pieces.”

This is an important development, as in order to try to eliminate the problem of having columns in the middle of a warehouse, they are now being built with fewer but thicker columns spanning greater distances. Further benefits include greater ease of shipping, and a reduced volume of stockholding required to cover a larger variety of column sizes.

Seeking European Stockists

Given the additional attractiveness of these enhancements, Sentry will be looking to secure further stockists and installers at LogiMAT. “Because of the modularity of these products, we are
hoping to encourage our stockists to take more stock to keep products close to the markets while not having to commit huge amounts of inventory. In markets such as southern and eastern Europe where we are hoping to grow, it saves us a week of trying to get something in someone’s hands. We have a combination of products that are easy to understand and easy to install, and we are looking to work with partners who can promote our products alongside their existing range. For the most part they are easy to install and put in, so adding them to whatever else you’re selling is very simple to do.”

With ‘simple’, effective solutions such as those that Sentry has invented and developed, I put it to Ryan that there’s always a danger that an unscrupulous company could duplicate and bring copy product to the market. “We patent our products, and we defend those patents vigorously,” he replies with a wry smile. “However, we love to see the development of more and more products, because it’s good for the consumer and it forces us to be better.

“Someone in South America sent us a product that looks very much like our Collision Sentry Corner Pro. We took the battery door off the copy and put it onto ours and – this is how close the copy
was – it fitted! It looked very much like ours, but when we tested it, sometimes it worked, other times it didn’t. When someone brings out a product that looks like yours but they’ve cut corners, that’s
where it gets dangerous. If it works only sometimes, then they stop believing in that overall and that just kills that whole idea for us and for any other products that come behind us.”

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Protect the Rack

 

eBook on Asset Protection and Warehouse Safety

Logistics Business magazine, in association with Sentry Protection Products, have produced a new digital issue / eBook about asset protection and warehouse safety. In this 6-page special, Editor Peter MacLeod interviews Sentry’s CEO and Founder Jim Ryan and details the company’s products and applications, including the Collision Sentry Multi-Zone warning system.

Read the eBook here now

Innovative safety solutions are transforming warehouses. Discover how collision warning systems and modular protectors enhance safety and efficiency, including the Column Sentry FIT System and Collision Sentry Multi-Zone for high-traffic areas.

In recent years, we’ve taken great interest in the products brought to market by Sentry, who are experts at identifying areas of danger and coming up with seemingly simple solutions to reduce or eliminate warehouse accidents. But after many conversations with James Ryan only now do I fully comprehend the design and manufacture challenges that lie behind ‘simple’ solutions such as its Column Sentry rack protectors, and the lead time it takes to conceive, test, trial and manufacture, and then bring to market such a solution. Not to mention the various international standards to which it has to conform.

Given enough time, anyone could come up with a complicated solution to solve a problem. But real genius lies in the ability to develop a solution that is both brilliantly effective and brilliantly simple, the “why didn’t I think of that” type of product.

A year ago, Ryan showed me a prototype of the Collision Sentry Multi-Zone product, a development of an existing collision warning device that operates around internal and external warehouse doors. This is now fully introduced to the market, and Sentry will be promoting this at the forthcoming LogiMAT trade show from its booth in Hall 1. “It’s starting to solve some problems in high-traffic areas that we just could not in the past,” says Ryan. “We never expected it to be the high volume product that we see with our corner products, but it’s really nice to create a warning system for those other difficult areas where people can have accidents.”

Asset Protection and Warehouse Safety

Sentry Protection Products is a leading provider of innovative, impact resistant products for industrial applications. Manufactured in the United States and Europe and sold worldwide, the award winning, patented product line includes Column Sentry®, Rack Sentry®, Concrete Wrap™, Park Sentry®, Corner Sentry™ and Collision Sentry®. Sentry is headquartered in Lakewood, Ohio, USA.

Read a previous eBook here:

eBook on Warehouse Impact Protection

eBook on Warehouse Safety & Innovation

Logistics Business magazine, in association with Sentry Protection Products, have produced a new digital issue / eBook about racking impact protection, warehouse safety & innovation. In this 6-page special, Editor Peter MacLeod interviews Sentry’s CEO and Founder Jim Ryan and a key USA customer about the company’s products and applications, including the Collision Sentry Multi-Zone warning system, that has undergone a successful trial.

Read the eBook here now

“I’m looking forward to getting more of those in the facility because so far it’s been very successful in a very high-traffic area,” the American customer concluded.

Warehouse safety solutions provider Sentry Protection Products is going from strength to strength. Peter MacLeod, the editor of Logistics Business magazine, spoke to its founder, Jim Ryan, to hear about its growth plans. Sentry Protection Products is a company that always catches the eye at trade shows around the world. In an age when a lot of attention is focused on digital solutions, its deliberately conspicuous range of yellow warehouse column protection products certainly stand out. They serve as a reminder that, despite what the headlines might lead you to believe, not all personnel in warehouse jobs have been replaced by robots, and that the forklift truck is still very much a workhorse without which no logistics facility can operate.

As the industry strives to do everything faster, better and cheaper, we must never take our eyes off workplace safety. Sentry sees the business of safety growing, and long may that be the case.

Warehouse Safety & Innovation

Sentry Protection Products is a leading provider of innovative, impact resistant products for industrial applications. Manufactured in the United States and Europe and sold worldwide, the award winning, patented product line includes Column Sentry®, Rack Sentry®, Concrete Wrap™, Park Sentry®, Corner Sentry™ and Collision Sentry®. Sentry is headquartered in Lakewood, Ohio, USA.

See the previous eBook here:

eBook on Warehouse Impact Protection

eBook on Warehouse Impact Protection

Logistics Business magazine, in association with Sentry Protection Products, have produced a short digital issue or eBook about impact protection and warehouse safety. In this 6-page special guide Editor Peter MacLeod interviews Sentry’s CEO and Founder Jim Ryan about the company’s 25th anniversary and its new product launch – the Collision Sentry Multi-Zone.

Read the eBook here now

In 2023, Sentry Protection Products celebrates 25 years in business. A quarter century of quality and innovation in manufacturing and marketing impact resistant equipment and collision warning systems for industrial applications. It’s a significant milestone that only a minority of companies achieve.

Founded on providing solutions to customers’ needs, the company formed in 1998 to manufacture and market the original, patented Column Sentry® – a column protector for steel columns needing repair or replacement due to forklift collision damage. Twenty-five years, thousands of installations, and many award-winning products later, Sentry is recognized as a world leader in its field.

“it’s been quite a journey,” said James Ryan, president of Sentry. “A journey made possible through the efforts and support of employees, manufacturing reps, distributors, vendors, and customers. They have played a huge part in our success and we value our longstanding relationships. We look forward to many more years of doing business together.”

The industry is constantly evolving, and Sentry has continued to evolve with it. More solutions followed column protection – protection for rack uprights, concrete columns, building corners, parking structures, and a collision warning system for preventing accidents at blind corner intersections. All innovative, effective, high-quality solutions to challenges faced by our customers. New products are always on the drawing board.

“Sentry products are safety products; built like safety products should be built,” continued Ryan. “The materials we use, the manufacturing process, and rigorous testing ensure a quality, efficient, and reliable product. Safety is something you can’t cut corners on. Sentry products are “Always on Guard”. Like a Sentry that stands watch at the gate, Sentry products stand guard 24/7 to protect facilities, equipment, and people.”

Sentry Protection Products is a leading provider of innovative, impact resistant products for industrial applications. Manufactured in the United States and Europe and sold worldwide, the award winning, patented product line includes Column Sentry®, Rack Sentry®, Concrete Wrap™, Park Sentry®, Corner Sentry™ and Collision Sentry®. Sentry is headquartered in Lakewood, Ohio, USA.

Rack Protection and Mast Control Revisited

Rack protection and mast control has been reconsidered by Linde Material Handling. A new sensor has been developed which prevents collision damage to the rack and a multifunction lever ensures efficient control of driving, reach travel and lifting functions while being gentle on the finger joints. Fleet managers benefit from cost savings and productivity gains, while forklift drivers can devote their full attention to goods handling.

Collision damage to racking systems is a major annoyance for warehouse managers because it can entail considerable expenditure of time and money. Crushed rack supports and damaged pillars primarily result from operators of reach trucks maneuvering in front of the rack with their eyes looking upward as the load is stored and retrieved. “What’s happening on the ground can easily slip out of focus,” says Alexander Schmidt, Senior Product Manager Reach Trucks at Linde Material Handling, adding that market studies have shown that damage is caused primarily by the load arms while the load, forks or chassis are less frequently involved. “Even minor carelessness can lead to major obstructions in warehouse operations,” Schmidt says. “If a rack frame is dented six millimeters over a length of one meter, up to one-third of the rack’s load-carrying capacity can be lost. This might mean that the corresponding number of rack locations can no longer be occupied and the capacity of the warehouse is consequently reduced. Repairing the damage and replacing the broken rack support is time-consuming because all areas to the right and left of the damaged rack frame must be emptied and the goods temporarily stored elsewhere.This takes up working time and additional storage space, disrupts operations and thus reduces productivity in the warehouse,” the Senior Product Manager says, outlining the negative consequences.

Linde Material Handling is addressing this problem by means of its Rack Protection Sensor (RPS). Two special light sensors, which are installed above the load arms in a protected housing, detect objects that come into focus in the light beam in front of them. If an obstacle is identified, the assistance system dynamically brakes the truck, thus avoiding damage. The sensors become active at a driving speed of less than five kilometers per hour – which is the usual speed when maneuvering in front of a rack. If operators accelerate the vehicle above this set limit, for example to cover longer distances, the patented system automatically switches off. The technology is particularly well suited to the conditions in the warehouse because it can work in artificial light as well as in daylight and sunlight, explains Schmidt.

The RPS has proven particularly helpful for companies whose driver pool regularly includes new or temporary employees. “These individuals often lack experience and misjudge the dimensions of the reach truck,” states the Linde product manager. Here, as an “additional eye at ground level”, the RPS provides valuable support for the fast yet safe maneuvering of heavy equipment.

 

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