AR extends household items warehouse

Logística de Menaje S.L., part of the Grupo Marcos Larrañaga y CIA which operates in the household items sector for hospitality and households with the Lacor and Ibili brands, chose AR Racking to carry out the extension of its logistics centre located in Alegría-Dulantzi (Álava, Spain).

Completed at the end of 2021, the extension to Logística de Menaje’s warehouse is a continuous innovation process to adapt to the needs of its customers to offer a premium quality service in terms of design, production, logistics and administration. The storage systems specialist AR Rackinghad previously completed in 2020 an initial optimisation phase of 3,540 sq m of the warehouse.

In this second phase of the project, the extension covered a total of 1,445 sq m of the intermediate stock warehouse, installing the AR Shuttle semi-automated storage system. This solution with motorised pallet shuttles has enabled maximum exploitation of both the floor and height space to generate a storage capacity for 4,961 pallets, on top of the 12,960 obtained in the installation of 2020. In total, this amounts to almost 18,000 positions for storing household products.

Compact racking equipped with AR Shuttle make up a high-density storage system, enabling great use of the space and reduction of the work aisles of the forklift. In fact, it is the motorised pallet shuttles that transport the unit loads autonomously inside the racking structure.

Complex and custom design in 4 weeks

The project had to consider complex development limitations that necessitated a detailed floor and height design, which thanks to the perfect execution of AR Racking’s civil engineering and engineering work ensured its success.

Of note, too, were the tight deadlines managed to get the warehouse operational as quickly as possible, executing the installation of this second extension phase in just four weeks. The initial phase was developed in seven weeks.

In the words of Menaje’s Logistics Director, Yolanda Ocio: “Having the facilities up and running in record time allowed us to continue with our daily business operations adapting to the storage needs that arose.

“This intermediate stock area installed with the AR Shuttle system acts as a buffer from our shipment area and allows us to store a high number of references in a very reduced space.”

From AR Racking, Xabier Rica, Project Manager and Sales Representative for the Northern Region, stressed: “The joint work with Menaje S.L.’s logistics managers was key to developing the project according to its specific storage needs, and fully optimising the available space through the construction of the warehouse and design of the storage system.”

CLICK HERE to watch a video.

Dematic offers inspection by drone

Dematic now offers an innovative service for the entire inspection of intralogistics systems. Customers can conduct regular security checks and visual inspections with the help of drones. With Dematic Drone Inspection Services, monitoring and checking large automation systems, including automated storage and retrieval machines as well as equipment, stored goods and buildings, will be quicker and safer, reducing the need for service technicians operating complex safety equipment at high altitudes, all without loss of quality.

“Safety in the workplace always has the highest priority,” says René Sickler, Senior Director Value Added Services Dematic EMEA. “It’s why every safety-relevant system and component must be regularly inspected and checked for any flaws. With our Dematic Drone Inspection Services solution, facilities will be shut down for shorter, planned periods of time and started up again more quickly in a very safe environment for service employees.”

To efficiently implement this innovative approach across brands, the Central Technology & Innovation group at parent company KION GROUP AG handled the project management. Notes Sickler: “By combining our capabilities with KION, we quickly conquered the technical, organisational and regulatory challenges and created a new type of service which provides customers with real added value.” Dematic’s drone inspection services have been approved by the German Federal Aviation Office and the solution is currently available in Central Europe. Future plans call for rolling out the services internationally.

Avoiding long service downtimes

Currently, service technicians have performed visual inspections primarily using extensive amounts of safety equipment at significant heights. It requires complex precautions – sometimes even scaffolding – and can result in long downtimes as well as high costs. However, Dematic Drone Inspection Services can greatly reduce both of these issues.

The time required for a Dematic drone inspection is about 30 percent of the time needed to complete a manual inspection. The risk of an accident has largely been eliminated. Other service areas where drones are useful include interim inspections, monitoring congestion situations, facility management and analysis of emergencies such as accidents.

Equipped with high-resolution cameras and LED lights, the drones are controlled by trained, licensed Dematic service employees. The images and videos captured during the flight can be analysed both in real time and at a later date. Thanks to the quiet flight behaviour and the high image resolution, even the smallest details, such as test stickers on a column head, can be recorded and analysed. Another advantage for particularly difficult cases, offsite specialists can perform an evaluation remotely. Images can be used to create long-term documentation over a system’s entire service life.

The images are processed following strict adherence to data and privacy protection laws and regulations by blurring or eliminating respective objects within the photos. Access to data storage is also restricted and only possible with clear non-disclosure agreements in place.

“The use of Dematic Drone Inspection Services gives customers a tangible competitive advantage,” explains Sickler. Dematic is currently planning a global market launch for the innovative service technology and is exploring additional applications. In the future, the Dematic solution might conduct evaluations and record image and video material based on decisions informed by artificial intelligence and machine learning.

 

Fast modular flow sorting system from FATH

FATH Components has announced the arrival of its Flowsort automated diverting units, said to herald a new era of affordable, flexible sorting in conveying, handling and logistics

As the intralogistics industry continues to expand at pace, one of the challenges faced by conveyor line designers and systems integrators – never mind the customers themselves – is where to pitch a plant design or upgrade in terms of its capacity. Overly ambitious predictions can cost lots of money with valuable equipment purchased, installed and maintained whether it is used or not and overly cautious planning can strangle a rapidly growing business at a critically early point in its growth. With the arrival of its new Flowsort products, FATH states that it can help customers solve the dilemma by offering a new solution which is affordable, simple to install and set up, and can grow easily as a business expands.

Flowsort is a modular sorting and diverting product that has been designed from the outset to provide users in the intralogistics business with that most elusive combination of advantages – the benefits of speed, low investment cost, low running costs and scaleability.

“Some think of Flowsort as a ‘Pay as you go’ solution for users who need to invest in greater throughput only when the demand actually increases,” says FATH UK Managing Director David Hayes. “Flowsort helps obviate the need to second guess growth rates by allowing users to purchase and install additional conveying and diverting capacity only when they actually need it. And when they do, Flowsort installation is swift and straightforward.”

The company, based in Aldershot, UK reckons that for every mammoth intralogisitics centre in the UK there are many smaller, more localised or specialised sorting centres that are much more difficult to design processing and handling systems for. It is these users that FATH says it is targeting with Flowsort because put simply, it allows an intralogistics business to start sensibly and grow smoothly with an affordable, flexible solution that is fully modular and is also – critically – a simple ‘Plug and play’ system too.

Unlike many alternative solutions, Flowsort is an open platform in terms of both software and hardware integration: it means that Flowsort modules can be seamlessly incorporated into a wide range of belt or roller conveying systems. They can be added swiftly and effortlessly says FATH, thanks to the simplicity and range of units offered. Further, the fact that Flowsort can be retrofitted and introduced into existing lines at almost any point (and without interrupting productivity) is cited as another key advantage.

Designed and manufactured in Holland, Flowsort modules can be combined in a variety of ways to offer gentle package diverting in conveyor systems with widths between 400mm and 1050mm. FATH states that the footprint of the Flowsort modules is minimal, so users benefit from higher performance conveying and sorting without taking up significant floorspace. Further, because the Flowsort units run on 24V, energy efficiency is also high, helping users be more productive whilst using less power.

Three types of standard Flowsort diverting units are offered, Single Line Diverters (SLD), Double Line Diverters (DLD) and ZigZag Diverters (ZZ). Because the units are modular, users can expand throughput capacity quickly, easily and cost efficiently by simply adding extra modules as demand increases. The Flowsort rollers can rotate through 180° in just 0.3/sec, allowing a completely customisable outfeed direction. FATH claims a sorting rate of up to 6,000 PPH for the units, which can safely handle boxes, packages or envelopes of between 50g and 35kg.

GKN chooses AR Racking for Spanish plant

GKN Ayra Servicio, a subsidiary of the global leader in propulsion systems GKN Automotive, has chosen the storage systems specialist AR Racking as the industrial racking supplier for the warehouse at its plant in Carcastillo (Navarre, Spain).

With its headquarters in Birmingham (England), the multinational GKN has made a strategic investment in its factory in Navarre to become a leading plant in spare parts for automotive transmission systems in Europe, and to triple its sales in the short term. GKN therefore turned to AR Racking to install industrial racking to achieve a logistics operation that would maximise warehouse efficiency.

AR Racking has installed a combination of several storage systems adapted to the different volumes and rotation of products that GKN works with at the Carcastillo plant.

The pallet load will be stored on very narrow aisle (VNA) racking, with a storage capacity of up to 5,696 pallets. This system is an adaptation of the adjustable pallet racking system, but compacted by the narrowing of the work aisles, which creates a high-density storage system that helps to increase the warehouse capacity but without expanding the space.

For the manual storage of GKN’s smaller spare parts and for their handling using picking solutions, AR Racking has installed 2164.5 linear metres of longspan shelving. It is very versatile racking that adapts to all types of unit loads and that facilitates access to products stored directly and immediately. In addition, for long and higher volume loads, AR Racking has implemented a solution with cantilever racking that covers a total of 166.5 linear metres. It is a system that offers excellent goods handling mobility.

AR Racking has also installed a mezzanine floor on two levels for a light shelving warehouse. The mezzanine floor covers a total of 1,809 sq m and is a storage solution that helps increase useful area at height.

“AR Racking’s storage systems meet the strictest European quality standards. What’s more, equipping the warehouse just as we had planned proved to be an agile and smooth process,” stated Pablo Hernando, GKN Project Manager.

Xabier Rica, AR Racking Sales Representative and project manager, added: “We are convinced that GKN will be able to achieve greater competitiveness with the industrial racking installed and therefore improve its logistics operations.”

CLICK HERE to watch the video

 

Safe legs in safe hands

When a forklift collides with a racking leg, the consequences can be severe. At the very least, there will be damage to a load or the aisle will be closed off for inspection, costing the business time and money. At worst, it could bring down the racking it supports and cause significant damage and disruption, as well as threaten the safety of personnel working in the area.

Established in the US 1998, Sentry Protection Products develops impact resistant and collision awareness equipment for use in commercial environments that help reduce or eliminate such risks. Logistics Business spoke exclusively to Sentry’s CEO James Ryan at the recent MODEX trade show in Atlanta, where his company had just launched the adaptable Column Sentry FIT product.

Logistics Business (LB): What are the benefits of Column Sentry FIT above those of the existing Column Sentry product?

James Ryan (JR): We brought out our original column protector in 1998, and so as much as we’ve sold them for years and years, we’ve also seen their shortcomings, one of which was that in two sides the products is incredibly flexible, but if you have a seam between two sides you’ve got two sides that are stiff. Everyone whose came behind us have done the same thing, and so we sought to create a product that would protect columns on all four sides by presenting an equal face. When we did that we also created a four-part modular system that also could grow or shrink to fit exactly the column. So we created that and called it the Column Sentry FIT because it was literally a good fit.

With this extension feature, we are continuing to make it a modular product, so that we can continue to extend the sizes. Many people are now having larger columns because they want longer spans, or they want to support crane systems and things that are going to need a bigger column – we’re seeing more and more columns that are 200-300 [mm] or 300-400 size. In doing this with our modular piece, the extension piece immediately goes to 350, expandable to 400, expandable to 450, and then we can add a second modular piece in there and continue to grow that piece. As soon as we do that, it can grow to 500.

LB: How is warehouse safety improved by this?

JR: Anytime you have a hotspot in your warehouse where forklifts are going to be travelling, we’re seeking to find ways to cushion things, to reduce injuries, to reduce worker downtime [and] equipment downtime. It’s primarily people, but it’s all those things that make your operation slow down or quit. With rack products, it happens all the time, you have to shut down an entire aisle, or if one of the racks has collapsed, then you’re going to have to shut down an entire part of the plant. Adding inexpensive cushions, we feel that’s a great way of safeguarding yourself from those types of… not just equipment damage, but all the things around it such as clean-up and injuries and all things that are bad. We’ve concentrated on everything that makes it a hard spot, and tried to make it a soft spot.

LB: Where do Sentry’s strengths lie in comparison to your competitors?

JR: One of the things we stress is that we don’t sell a lot of different products, we sell products that make a difference. And where we differ from some of our competitors is, whenever you’re looking to create a brand new product, you’re looking for the customer’s pain points, what they are suffering from, and we’re addressing those needs. [If] customers say this creates injuries, then we do whatever it takes to solve those problems. Those that come after us tend to say, hey, I can make something that looks like that or I can cut the cost, and typically you’re going to be shaving in order to bring down costs and sometimes that means you get a good price point for a product. But where we differ is our products are high quality because we went straight to the customer, looked at their needs, worked with them and invented something [which] addressed those needs.

LB: What is the culture and ethos that has helped build the success of Sentry?

JR: As in any business, everything is a people business. One of the most satisfying things I had in the 24 years we’ve been around is the relationships that we have created and thrived on. We find that not only in the products we sell, but that our customers bring us ideas and they sometimes bring complaints. Some of our products are second-generation products, and we wouldn’t do that of everything was great. People say, hey, we have an issue here or I ran into this kind of problem. So having that sort of relationship with our customers and resellers allows us to get freeflow of information to say this is where you’re doing things great ,but I also like to hear this is what you’re doing wrong. And when we find what we are doing wrong, that’s the next idea to help us to do it better. We’re already on our fifth generation with Collision Sentry.

LB: As a US-based company, how have you sought to expand your international sales?

JR: We’ve concentrated our international growth efforts on finding customers who really share the same values. We concentrated early not only on North America, but Western Europe and the UK because we share the same values – safety is a big issue. A well developed industrial base that appreciates these types of things. We will continue to try to grow into those types of areas. It’s much easier if I bring a product to market that appeals to someone who values safety. We’ve tried to expand primarily to well developed countries and peoples who will do that.

LB: How have you found doing business in Europe?

JR: We went through a lot of fits and starts. We started the business in 1998, and we were already trying to exhibit and sell our products on the continent and the UK since 2000. We were a very young, small company. We ‘ve had different levels of success in different places  and again it’s as different as the people are. We go throughout Europe, and you can’t say one market is the same as another market. Even though they share currency and an open market, it doesn’t mean the people are the same. So we had some areas where we had great initial success, because they were open to trying new things, but that haven’t necessarily turned out to be our best markets, because other areas that were a little bit harder to convince are solid now, because they believed in it and bought over and over again.

Ironically, we’ve had more issues with the UK simply because we’ve gone through different resellers in the UK. They had great initial interest and all, but I didn’t get the follow-through. So we’re on our second or third generation of resellers who are there and we may even go to the market directly with some e-commerce sites to address that.

LB: Thank you very much for talking with Logistics Business.

https://www.sentrypro.com/column-sentry-fit/

CLICK HERE to watch a video of Column Sentry FIT

MiTek Mezzanine Systems appoints new MD

Having sold the company he helped create to MiTek in 2017, Scott Chambers, Managing Director of MiTek Mezzanine Systems, has taken the decision to retire.

“It was always my intention to step down when the time was right,” said Chambers, “and, with the company at the top of its game, that time has come. We have just had our best year ever, with turnover double that of our nearest competitor.”

Taking the reins as Managing Director is Matt Loveday (pictured), formerly Operations Director and a member of the MiTek team since 2005. “In collaboration with our MiTek colleagues in North America, I’m delighted to hand over to Matt Loveday,” said Chambers. “Everyone in the industry who knows him will know that he’s the right man for the position. He’s driven in upholding our reputation for excellent quality, continuous innovation and business integrity.”

Loveday, who began his new role after the Easter break, commented: “I’m thrilled to be leading the company in what is an exciting period of growth for us. With the support of our strong team, I’m confident we can capitalise on the fantastic opportunities we face. Scott’s shoes are difficult to fill,” he continued, “as everyone at MiTek and many people across the industry know that he’s been a fantastic leader for this company over several decades.”

MiTek Mezzanine Systems, which has been a UK market leader for mezzanine floors for the past six years, began life as Mezzanine International in 1991. Chambers worked with fellow partners Keith Loveday (Matt’s father) and John Porter to grow the business and became Managing Director in 2014. The company set up a German operation, Mezzanine Europe GmbH, in 2016. Both the UK and European businesses were acquired by MiTek, a Berkshire Hathaway company, in 2017.

Having worked in the mezzanine sector since the age of 24, Chambers admits that he will miss the buzz of fast-paced business. “I have genuinely loved working in the mezzanine floor industry. Anyone who knows me knows the passion and love I have for this business and I will miss it hugely.”

Chambers, who served as President of AMHSA (the Automated Material Handling Systems Association) from 2019 to 2021, plans to buy a second racehorse, play more golf and spend time with his new granddaughter.

“We are sad to bid farewell to Scott,” said Loveday, “and we are so grateful for his contribution to the success of the company. We are in such a great position, with the rise in both e-commerce and logistics automation driving our growth and strong support from MiTek underpinning global expansion. With our order size last year averaging £1m, our aim to dominate in Europe is credible and the future is only positive.”

AR Racking implements shuttle system for household items company

Logística de Menaje S.L., a company belonging to the Grupo Marcos Larrañaga y CIA which operates in the household items sector for hospitality and households with the Lacor and Ibili brands, chose AR Racking to carry out the extension of its logistics centre located in Alegría-Dulantzi (Álava).

Logística de Menaje S.L. culminates with this extension of its warehouse, completed at the end of 2021, a continuous innovation process to adapt to the needs of its customers to offer a premium quality service in terms of design, production, logistics and administration. The storage systems specialist AR Racking already completed in 2020 an initial optimisation phase of 3,540 sq m of the warehouse.

In this second phase of the project, the extension covered a total of 1,445 sq m of the intermediate stock warehouse, installing the AR Shuttle semi-automated storage system. This solution with motorised pallet shuttles has enabled maximum exploitation of both the floor and height space to generate a storage capacity for 4,961 pallets, on top of the 12,960 obtained in the installation of 2020. In total, almost 18,000 positions for storing household products.

Compact racking equipped with AR Shuttle make up a high-density storage system, enabling great use of the space and reduction of the work aisles of the forklift. In fact, it is the motorised pallet shuttles that transport the unit loads autonomously inside the racking structure.

Complex and custom design in 4 weeks

The project had to consider complex development limitations that necessitated a detailed floor and height design, which thanks to the perfect execution of AR Racking’s civil engineering and engineering work ensured its success.

Of note too were the tight deadlines managed to get the warehouse operational as quickly as possible, executing the installation of this second extension phase in just four weeks. The initial phase was developed in seven weeks.

In the words of Menaje S.L. Logistics Director, Yolanda Ocio, “having the facilities up and running in record time allowed us to continue with our daily business operations adapting to the storage needs that arose”.

Ocio continued: “This intermediate stock area installed with the AR Shuttle system acts as a buffer from our shipment area and allows us to store a high number of references in a very reduced space.”

From AR Racking, Xabier Rica, Project Manager and Sales Representative for the Northern Region, emphasised: “The joint work with Menaje S.L.’s logistics managers was key to developing the project according to its specific storage needs, and fully optimising the available space through the construction of the warehouse and design of the storage system.”

CLICK HERE to watch a video.

 

PALLITE launches high-density storage solutions in US

PALLITE, an award-winning international designer and manufacturer of 100% recyclable high-density storage units, has launched to the US market with a new manufacturing base in Milwaukee and a presence at the MODEX trade show.

Building on its existing global success, PALLITE’s innovative storage units, PIX, transform warehouses by consolidating pick-faces to maximise available space.

PALLITE PIX is a range of lightweight, flexible, and robust storage and shelving units designed to flex to the ever-changing demands of the modern warehouse. This innovative range of modular storage units can be designed to each customer’s individual requirements, maximising every inch of warehouse space, revolutionising picking efficiencies and improving pick accuracy.

Constructed from honeycomb board, PIX units can be built in minutes with no tools or expensive installation costs. The durability of each pick-face is impressive, even after the repetition of picking, the pick face retains its form and rigidity to prevent sagging and damage.

The use of interchangeable dividers allows users to quickly introduce multiple additional pick faces to suit product needs and eliminate dead space. One major UK retailer required 9,000 pick-faces quickly to cope with its expanding e-commerce sales. PALLITE rapidly designed custom units with 96 pick locations per unit for delivery within two weeks. The customer was able to build all units on site within eight hours.

Lightweight and forklift compatible, PIX units come fitted with pallet feet to allow easy movement.

Customers can choose from an extensive standard range or opt for a tailor-made solution, allowing them to specify units that meet their own space or pick-face requirements. The recent addition of an angled shelf unit allows customers to specify a picking solution that solves the problem of SKUs sliding out the front of the pick-face. Each shelf has a smooth edge applied for labelling to allow for items to be easily identified to improve pick accuracy. The PALLITE PIX range is strong enough to hold up to up to 1,100lb (500kg) per unit and remains lightweight to protect teams from manual handling injuries.

“Consumer demands are ever-changing, and supply chains are always under pressure to squeeze the asset against headwinds. With shifts in sales density and store sizes changing, labour and fuel inflation, as well as more dynamic consumers, it is more important than ever to focus on more flexible use of space and improving productivity,” said Iain Hulmes, PALLITE Group CEO.

GKN chooses AR Racking for Spanish plant

GKN Ayra Servicio, belonging to the global leader in propulsion systems GKN Automotive, has chosen the storage systems specialist AR Racking as the industrial racking supplier for the warehouse at its plant in Carcastillo (Navarre, Spain).

With its headquarters in Birmingham (England), the multinational GKN has made a strategic investment in its factory in Navarre to become a leading plant in spare parts for automotive transmission systems in Europe, and to triple its sales in the short term. GKN therefore turned to AR Racking to install industrial racking to achieve a logistics operation that would maximise warehouse efficiency.

AR Racking has installed a combination of several storage systems adapted to the different volumes and rotation of products that GKN works with at the Carcastillo plant.

The pallet load will be stored on very narrow aisle (VNA) racking, with a storage capacity of up to 5,696 pallets. This system is an adaptation of the adjustable pallet racking system, but compacted by the narrowing of the work aisles, which creates a high-density storage system that helps to increase the warehouse capacity but without expanding the space.

For the manual storage of GKN’s smaller spare parts and for their handling using picking solutions, AR Racking has installed 2164.5 linear metres of longspan shelving. It is very versatile racking that adapts to all types of unit loads and that facilitates access to products stored directly and immediately. In addition, for long and higher volume loads, AR Racking has implemented a solution with cantilever racking that covers a total of 166.5 linear metres. It is a system that offers excellent goods handling mobility.

AR Racking has also installed a mezzanine floor on two levels for a light shelving warehouse. The mezzanine floor covers a total of 1,809 sq m and is a storage solution that helps increase useful area at height.

“AR Racking’s storage systems meet the strictest European quality standards. What’s more, equipping the warehouse just as we had planned proved to be an agile and smooth process”, stated Pablo Hernando, GKN Project Manager.

For Xabier Rica, AR Racking Sales Representative and project manager, “we are convinced that GKN will be able to achieve greater competitiveness with the industrial racking installed and therefore improve its logistics operations”.

CLICK HERE to watch a video

Seismic-resistant racking for Peruvian warehouse

Productos Sancela del Perú S.A., a company belonging to Grupo Familia and a leader in care and hygiene products, is responding to market growth with the expansion of its warehouse at Punta Hermosa (Peru), where AR Racking installed adjustable pallet racking.

The storage systems specialist AR Racking equipped the 1,200 sq m warehouse extension with an adjustable pallet racking system which has created 1,200 new pallet positions that will allow Productos Sancela to improve its growing operations. The company, leader in feminine hygiene and senior and elderly care products, has since 2018 been part of the Grupo Familia, one of the most important business corporations in its sector in South America and the Caribbean.

The adjustable pallet racking designed and installed by AR Racking will provide direct and immediate access to goods, enabling fast stock rotation that will allow Productos Sancela to more quickly meet the strong increase in demand that it is experiencing.

“AR Racking’s personal advice and attention in finding the right solution has been extraordinary. With this installation we have gained in agility, efficiency and immediate performance,” explained engineer Jaime Mondragón Iriarte, Operations Manager of Productos Sancela del Perú S.A.

Also, AR Racking’s galvanised products show excellent performance in extreme environmental conditions, a key factor in the project for Productos Sancela, given the location of its warehouse very close to the sea.

“The project observed seismic factors indicated in international standards and in Peru’s National Building Standards (RNE),” added Freddy Taboada, AR Racking Sales Consultant in Peru, who also pointed out that “communication with the customer was very smooth and direct from the start, helping to ensure the successful implementation of the project”.

Based in Lima and with a finished product warehouse, AR Racking Peru has established itself as a partner of reference to meet the most demanding needs for the design and installation of industrial loading storage solutions.

CLICK HERE to watch the video

 

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