Returnable Packaging Reduces Costs, Boosts Efficiency

With rising labour, fuel and packaging costs, many companies today are seeking solutions that deliver lower logistics costs. Returnable transport packaging (RTP) solutions from Loadhog – including durable plastic containers, reusable pallet lids and sturdy transport dollies – enable you to secure savings that really add up.

Short payback

Loadhog’s solutions avoid the ongoing costs of buying single-trip packaging. By replacing cardboard packaging with rugged plastic containers, you not only reduce your packaging costs within a short payback period but also provide better protection for your goods, slashing the cost of damaged items. In addition, the containers are designed to boost productivity. They feature handles and grip points that enable ergonomic handling, while the attached lid containers allow fast and easy access to goods without the need for time-consuming opening and resealing.

For pallet loads, Loadhog has developed the award-winning Pallet Lid – available in UK, Euro and Half Euro sizes – as an alternative to stretch wrap. The reusable plastic lid features retractable straps and an integrated tensioning mechanism to secure the load. It not only eliminates the cost of single-use stretch wrap, but also secures labour savings – taking an average of just 20 seconds to secure a load, compared to 180 seconds for shrink wrapping – to give a typical return on investment of less than 12 months.

Loadhog’s various containers – along with foldable sleeves for bulky items – can be stacked on the company’s Dolly Max wheeled platform and secured with a Pallet Lid to create a rolling container system. With its mix-and-match design, Loadhog’s Dolly Max is the most versatile rolling container system on the market, providing flexibility for your supply chain. And, with Dolly Max units simply wheeled from vehicles into delivery points, you avoid the need for a pallet truck, saving even more.

Better vehicle fill

In addition to reducing packaging costs, RTP can secure transport savings in terms of both fuel and labour. The Pallet Lid enables double stacking of loads to optimise use of space in delivery vehicles, thereby reducing the number of journeys and the fuel required. Using the Dolly Max system instead of traditional roll cages also improves use of vehicle space. With 64 Dolly Max units fitting in a 40 ft trailer – compared to just 45 roll cages – vehicle fill is increased by over 40%.

In fact, the sheer weight of metal roll cages often means that loading capacity is reached before a vehicle is full, so the savings can be even greater. There are savings when it comes to return journeys too, as Dolly Max is designed for fast deconstruction and space optimisation. With containers nesting, sleeves folding and the Dolly Max frame featuring castor cups for stable stacking, the return ratio is typically 3/1.

Security is another area in which savings can be achieved, in terms of safeguarding both goods and packaging assets. Loadhog offers sealing, labelling, tracking and branding options for its entire RTP range.

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Green, Intelligent, Returnable Packaging

ALSCO are a leading integrated returnable-package service provider in China, primarily focusing on serving automotive parts manufacturers and OEMs within the automotive industry.

The company’s comprehensive services consist of two main segments:

(i) Total Container Management, which includes pooling services where we manage the entire container operation process from design to recovery through our digitalization capabilities and extensive operational network, along with rental services and other value-added services;

(ii) container sales, providing a focused selection of containers to meet diverse customer needs.

According to Frost & Sullivan, in terms of revenue for 2023, ALSCO were the largest provider in both the whole pooling services industry and the automotive pooling services industry in China.
The company’s pooling services, which are at the heart of its ‘Total Container Management’, form the core of the business. Through this pooling service model, supported by an advanced digital
systems and platforms, ALSCO are committed to helping clients enhance their logistics efficiency, significantly reduce their packaging costs and achieve their green economic objectives as well
as ESG goals.

As of June 30, 2024, ALSCO managed an asset pool comprising over 1.2 million returnable containers and operated 944 circulation routes covering 97 cities, supported by 70 CMCs. Together, the asset pool and an extensive logistical network enabled the company to meet the evolving needs of its customers.

In addition, as of June 30, 2024, ALSCO has expanded its business overseas with two international circulation routes including Indonesia and South Korea, and international partners span across East Asia, Europe and North America. The company has also established subsidiaries in Hong Kong and Thailand to support this international expansion.

Value Propositions:

ALSCO distinguishes itself from competitors by offering a unique set of benefits that cater to the dynamic needs of returnable-package services, ensuring cost-effectiveness, efficiency and sustainability. These benefits include:
• Cost Reduction
• Efficiency Improvement
Timely Service with Extensive Network
• Circular Economy Practices Aligned with ESG Goals

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Living the Circular Economy

ORBIS, international manufacturer of reusable plastic packaging, embody the circular economy. The company has maintained its growth on the European market despite an economically challenging year in 2022.

“We have developed our customer base as well as our organisation”, says Jürgen Krahé, Senior Commercial Director EMEA. “Through regular collaboration with our customers and partners, also at events such as FachPack and The Battery Show, we continue to focus on customer needs. That helps us optimise our product portfolio with the customer in mind.”

With a European presence since 2002, ORBIS Europe is part of ORBIS Corporation and represents the company in the EMEA region. ORBIS’ parent company, Menasha Corporation, is one of the oldest family-owned manufacturers in the United States (since 1849). With a durable and supply chain optimised product design, ORBIS’ customised and standard solutions help streamline product flow sustainably along the supply chain. The plastic foldable large containers (FLCs), pallets and small load carriers are 100% recyclable.

New Packaging Distribution Centre in Belgium

The growth continues: In January, ORBIS has expanded its presence on the European market with a new production and distribution centre as well as new offices in Ieper, Belgium. With a clean environment on 2300 sq.m, the new packaging distribution centre in Flanders is used for sensitive and complex packaging solutions, e.g. for battery transportation, and inhibits contamination during packaging assembly and storage. The new office space provides a pleasant work environment and allows for customer visits on site. Functional areas include customer support, logistics, production planning, purchasing and finance.

A broader, more sustainable product portfolio

One of the goals for 2023 is to introduce proven products to other geographical and vertical markets. Customer-specific packaging solutions are currently in prototyping phase. “We already cover the rising demand for sustainable transport packaging with our existing product portfolio. Additionally, we are working on increasing the percentage of recycled material in our products and evaluating alternative materials”, says Krahé. “In that way, our customers continuously benefit from our sustainable, innovative product portfolio and expertise.”

ORBIS Europe engineers and manufactures durable and sustainable transport packaging solutions. The foldable large containers (FLCs), pallets and small load carriers are produced from recyclable and (partly) recycled plastics. Customised and standard solutions help streamline product flow along the entire supply chain. Therefore, companies from different industries, like industrial, automotive and FMCG, profit from long-term cost savings and CO2 reduction.

 

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