Flexible Printing Solution for Ecommerce Packaging

Sealed Air® has launched a new on-demand printing system which delivers late-stage, customised printing on protective packaging.

The new Sealed Air® Brand AutoPrint has been designed to provide logistics and fulfilment operators with a flexible and efficient method of meeting customer demand for personalised on-box branding and messaging.

Alessandra Secchi, Executive Director Digital Packaging Europe at Sealed Air®, explains: “Brands and retailers are increasingly customising ecommerce packaging to engage consumers and drive awareness. Trends such as social media unboxing videos can boost brand visibility and support sales. This creates added challenges for logistics and fulfilment companies, who must manage multiple design templates, as well as planning the ordering and storage of pre-printed boxes.

“AutoPrint solves these challenges. The digital print solution can be easily integrated into a packaging line to directly print customised designs and information onto a closed box. On-demand printing saves storage space, labour resources and the risk of waste from unused pre-printed boxes and labels.”

The new solution from Sealed Air® features a full colour CMYK printer, which automatically adjusts to the height of the box. AutoPrint can print on the top of boxes up to a maximum height of 200cm and 14cm wide. Side printing options are also available, with plans in place to increase the total printing width.

Secchi continues: “AutoPrint can print up to 15 boxes per minute and is compatible with white and brown corrugated boxes. It eliminates the need for on-pack labels and can be configured to switch between different designs. Operators can quickly and easily print premium quality graphics, text and barcodes onto a box. This can meet growing demand for personalised packaging, while also enhancing compliance with the packaging standards that retailers and brands specify for logistics partners.”

Operators can integrate AutoPrint with Sealed Air® Brand I-Pack Automated Void Reduction Packaging system, which is designed to optimise fulfilment and packaging processes by automatically adjusting pack sizes. I-Pack calculates product dimensions in real time to accurately right-size, fold, close and seal corrugated boxes according to the exact size of what is being packaged.

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New Heavy Cushioned Packaging made from 100% Recycled Material

SEE® has expanded its Sealed Air® brand ProPad paper cushioning system with the launch of its new ProPad Coiler Sustainable Cushioning Solution to meet customer demands for sustainability and automation.

Made from 100% recycled paper and designed to be recycled* using kerbside services, the ProPad Coiler provides operators with a robust alternative to foam and film packaging options. High density paper coils can be quickly produced to protect heavy-duty goods.

Sustainable Cushioning Solution

Oliver Kammler, Portfolio Marketing Director, EMEA at SEE explains: “Automotive, machinery and appliance supply chains often have heavy cushioning requirements. This has meant businesses have sometimes had to choose between product protection and packaging sustainability. We developed ProPad Coiler to overcome this and support companies to maximise product protection and contribute towards hitting their sustainability goals.”

Combined with the Sealed Air® brand ProPad cushioning system, operators can quickly and easily create paper coils on demand in varying sizes and densities, according to the size and weight of the packaged product.

“The ProPad Coiler allows operators to choose between 3 pre-set coil tightness settings, with the coils secured by glue dot technology, added Oliver. “Consistently tight paper coils can be produced to streamline their placement in boxes and enhance overall protective cushioning performance.

“The complete ProPad system and Coiler removes any inefficiencies and issues caused by unravelling paper coils to save operators time and resource. This helps address labour challenges and avoid delays and bottlenecks in the packaging area.

Sustainable Cushioning Solution

The ProPad Coiler can be used to produce paper coils in diameters ranging from 30cm to 61cm, with adjustments made every 2.54cms. Coils are available in a natural kraft paper.

Oliver concluded: “The development of the new ProPad Coiler complements a system that’s easy to load and maintain. It’s a versatile solution that’s designed to enhance productivity and uptime through seamless switching between different sized paper coils, cushioning pads and batch coils.”

*Degree of recyclability of the final package depends on the scope and availability of appropriate recycling facilities.

Find out more: https://www.sealedair.com/products/protective-packaging/paper-cushioning-system#-tab

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Packaging Automation Tech Centre

I-Pack Delivers Automated Packaging Performance

Leading Finnish logistics services provider Inex Partners Oy has partnered with SEE to enhance packaging automation, as part of its strategy to further improve efficiencies, automated packaging performance, customer satisfaction and capacity for managing sales peaks.

Inex handles fulfilment and distribution of E-Commerce orders for one of Finland’s largest retailers. The logistics company picks, packs and sends a variety of products from its distribution centre in Sipoo, Finland to consumers right across the country. Goods range in size, shape and weight, and Inex was keen to invest in the latest packaging automation to boost performance.

Packaging challenges

A high volume of products, ranging from clothing through to personal care items and hardware, are sold through the retailer’s E-Commerce channel. Packaging these different goods can create multiple challenges.

Pasi Siilmaa, Vice President, Consumer Goods Logistics at Inex, explains: “Varying product weights and dimensions can lead to overpackaging and wasted space in boxes. Our goal is to avoid this, as it isn’t sustainable and can negatively impact end-customer satisfaction. These factors can also increase operating costs and cause packaging inconsistencies that risk product damage and unhappy consumers.

“Fulfilment of different products can also slow packaging lines, with this challenge intensified during peak trading when E-Commerce orders spike significantly. Our goal was to invest in an automated packaging solution that can deliver both high speeds and precision packaging.”

An automated solution

To achieve Inex’s goal, SEE specified its I-Pack® Void Reduction System. The automated solution has been specifically designed for high-volume E-Commerce fulfilment, where packaging efficiency, speed and protection are crucial.

Garance Kropp, Sales Representatives for the Nordics at SEE, explains: “I-Pack® technology has been developed to optimise fulfilment and packaging processes by automatically adjusting pack sizes. The automated system calculates product dimensions to rightsize, fold, close and seal corrugated boxes according to the exact size of what is being packaged. Unnecessary voids in boxes are eliminated, which reduces packaging material usage and overpackaging. As well as delivering cost savings on excessive packaging, this can also reduce transportation costs and carbon emissions, because more customer orders can be loaded per delivery vehicle.”

I-Pack® uses a mechanical sensor plate to process boxes, and depending on size, can package between 400 to 900 boxes per hour. The automated packaging solution also sizes and folds boxes using no knife technology to reduce potential hazards for operators and to lower the total cost of ownership for Inex.

Automated Packaging Performance

Pasi Siilmaa concluded: “It’s our responsibility to process E-Commerce orders quickly, efficiently, and effectively, so that customers receive them on time and in perfect condition. SEE understands this and specified a solution that produces high-quality, easy-to-open packages at high speed, and which can effectively deal with spikes in sales and customer orders.

“Inex is proud to be an innovative organisation that implements the latest solutions to improve performance. SEE’s automated packaging solution has enabled us to double productivity in picking and packing, and is a great fit for how we work and achieving our goals.”

Seamless Integration Solution

Ferag spearheaded the thorough development of the overall solution design. Embarking on a journey of quality and efficiency, this chapter unveils Ferag’s collaborative prowess with sub-suppliers, presenting a meticulously layout solution that seamlessly integrates conveyor lines, inkjets, labelers, and sorting units, while ensuring the implementation of an advanced EAS alarm detection system and overseeing the flawless installation and commissioning of the production line. Notably, the Intralogistics Specialist’s commitment extends beyond proprietary components, naturally integrating both its own and third-party elements if needed with an unwavering focus on meeting and exceeding customer needs and requirements.

“We are delighted and privileged to announce our partnership with INEX Partners”, says Marko Roini, Managing Director at Ferag Nordic OY. “We have been chosen as the trusted partner to develop the solution design and layout of their packing automation line, a testament to our expertise and innovation in the field. We have ensured the full integration of all modules to provide a seamless and efficient packaging process”.

The challenge was significant yet exciting; “INEX sought to double their productivity in e-commerce packaging processes. We rose to this challenge with enthusiasm and dedication together with SEE seamless co-operation” continues Marko Roini, and ads: “We are confident that our state-of-the-art solution will not only meet but exceed expectations, marking a significant milestone in INEX’s journey towards enhanced efficiency and productivity.”

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Bubble Wrap Inflator Provides Cushioning

A new compact and lightweight inflatable packaging system has been launched by SEE to provide medium-throughput businesses with on-demand cushioning and wrapping that contains a minimum of 30% recycled content*.

The Bubble Wrap® Inflator has been specifically designed for smaller operations, where workspace is at premium. At the press of a button, the system can produce BUBBLE WRAP® brand bubble materials on-demand at speeds of up to 24 metres per minute, reducing the need to dedicate valuable space to storing protective packaging materials.

Further workspace is saved by the system’s small footprint, which measures 43.2cm long, by 30.5cm wide and 54.6cm high.

Andrea Questa, Fulfilment Marketing Manager EMEA at SEE, commented: “The Bubble Wrap® Inflator is the ideal ready-to-wrap solution for lower-volume businesses that want to make their packaging easy and efficient, without compromising on protective performance. Operators can simply inflate high-quality packaging when they need it.

“The system is plug and play, and can be quickly set up on a bench, wall mounted or integrated into existing pack stations. It weighs less than 13kg and doesn’t require any compressed air to create inflatable cushioning and wrapping. This can help to reduce maintenance requirements and increase system uptime.”

Lightweight inflatable packaging

A simple user interface is used to operate the new system, meaning there’s little or no training required. The interface also provides preventative maintenance alerts to notify of servicing.

The Bubble Wrap® Inflator is designed to run a range of different grades of Bubble Wrap IB® films including medium, large and extra-large bubble sized films, which contain a minimum of 30% recycled content and are compatible with mechanical recycling streams of LDPE*.

On-demand cushioning and wrapping

Questa added: “The new Inflator can run all grades of Bubble Wrap IB® films, including regular, premium and extreme, at a maximum uninflated width of 40cm. These capabilities mean the system and films are ideal for producing cushioning and wrapping for small and medium-sized products of varying weights and fragility. Due to its flexibility, we expect the Bubble Wrap® Inflator to appeal to a broad range of omni-channel businesses and fulfilment providers, from those packaging cosmetics, right through to automotive and industrial components, homewares, office supplies and electronics.”

*Degree of recyclability of the final package depends on the specific product configuration or components intended for recycling and the scope and availability of appropriate local recycling facilities.

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New Digital Capabilities for Korrvu® Packaging

To improve turnaround time from design to production, SEE® introduces new digital die cutting capabilities for its SEALED AIR® brand Korrvu® retention and suspension packaging.

This new offering replaces traditional die tooling with digital die cutting, which speeds up production lead times from months to weeks.

Digital-first production also allows customers to place smaller minimum order quantities, so they don’t have to store excess packaging at their business.

Korrvu® retention and suspension packaging uses a strong, low-slip film to surround products, protecting them from shock and vibration with very good visibility. The packaging is kerbside recyclable with the plastic film attached to simplify recycling by consumers and improve sustainability.

“Korrvu® packaging solutions were traditionally cut with physical dies that were made to order for each customer. That process could take months to perfect,” said Ingo Lublow, EMEA Director Protective & Equipment Marketing at SEE. “Our new digital Korrvu® capabilities eliminate the need for custom tooling, so our customers can get their designs prototyped, sampled, and into production much more quickly.”

With the new digital offering, customers can:

• Get more design flexibility: Editing designs can be quicker because new physical tooling isn’t required, so customers can more easily customize designs by product, season, location, and customer. Unique cutouts and laser engraving on the corrugate help differentiate products and packaging from others in the market.

• Switch to on-demand production and ordering: Digital technology allows high-volume and short-run Korrvu® orders to be produced on demand, helping customers keep just the right amount of packaging on hand while freeing up storage space in warehouses.

• Improve sustainability: Digital finishing simplifies the supply chain to reduce the carbon footprint. Plus, Korrvu® retention and suspension packaging is made with at least 50% recycled content, is reusable, and is kerbside recyclable.

E-Commerce Fulfilment Paper Packaging System

SEE (formerly Sealed Air) has expanded its range of automated E-Commerce packaging systems with the launch of the SEE® AUTOBAG® brand 850SP – a compact fulfilment packaging system designed for paper stream mailing bags.

Designed to work with the range of AUTOBAG® brand all-paper recycle-ready bags, the system provides retailers with sustainable packaging on a high-speed machine for mail order fulfilment and E-Commerce applications.

AUTOBAG® brand 850SP can open, label, and seal up to eight bags per minute, using high-quality seals. It also offers optional resealable capabilities for mailing bags, allowing consumers to reuse the same packaging for product returns to minimise waste and improve packaging recyclability.

The system’s high-speed performance is achieved with easy-to-use bag threading for fast and efficient product changeover, while next-bag-out printing prevents product queuing and reduces waste material. AUTOBAG® brand 850SP prints high resolution shipping labels directly on the bags, reducing the requirement for a separate labelling operation, and has been designed for packaging single and multiple orders of products such as ready-to-wear clothing and accessories.

The system helps minimise maintenance requirements and enhances productivity with an intuitive interface that provides fulfilment operatives with access to machine diagnostics, performance monitoring and support. The system can also be easily integrated into a packaging network system to facilitate centralised monitoring and deliver productivity information in real time.

Ingo Lublow, EMEA Director Protective & Equipment Marketing at SEE comments: “The demand for buying goods online has grown rapidly in recent years. At the same time, retailers have had to adapt fulfilment processes to meet new sustainability requirements and drive efficiencies to manage production and labour costs.

“AUTOBAG® 850SP answers these challenges. The system delivers a high-quality and high-speed solution that streamlines mail order fulfilment and packaging processes, to support sustainability goals.”

The AUTOBAG® 850SP is compatible with AUTOBAG® brand all-paper recycle-ready bags. They are currently available in two formats: 355mm (width) x 480mm (length) and 480mm (width) x 600mm (height).

SEE is in business to protect, to solve critical packaging challenges, and to make our world better than we find it. The company’s automated packaging solutions promote a safer, more resilient, and less wasteful global food, fluids and liquids supply chain, enable e-commerce, and protect goods in transit from damage.

Sealed Air Announces New Corporate Brand SEE

Sealed Air Corporation has announced it has officially changed its corporate brand to SEE®, taking the next step in reinventing the company. Sealed Air has evolved its corporate and iconic brands to SEE, showcasing a market-driven, customer-first, solutions company. SEE partners with customers to deliver packaging solutions integrating Automation, Digital and Sustainability, creating significant value for their businesses.

SEE’s growth and earnings performance has significantly increased over the last five years built on the SEE Operating Model and executed by the SEE Operating Engine and SEE Operational Excellence.

Commenting on SEE’s corporate rebrand, Ted Doheny, President and CEO said:
“We are relentlessly reinventing SEE from product driven to a world-class, market-led company powered by automation, digital and sustainable packaging solutions.”
“SEE is making the future of packaging real and we expect this to enhance our valuation.”

SEE supplies packaging for more than 30 billion products globally each year. SEE’s new corporate brand represents the power of its brands and solutions that include equipment, services and materials. The company has grown and evolved beyond what it once was, and the new corporate brand and logo are a direct reflection of that transformation. SEE is continuously redefining what packaging does and can do by integrating automation, digital and sustainability into solutions that exceed the needs of its customers.

Automation: SEE enables customers to unlock productivity and savings by designing, manufacturing, sourcing and delivering automated packaging solutions with paybacks shorter than 3 years. The company is on a path to more than double its automation portfolio by 2027.

Digital: SEE’s digital printing and online value-added services empower brand owners to improve business performance and operational efficiency. The company expects over 80% of its sales to be transacted digitally by 2027. SEE’s solutions reach consumers through engaging and cost-effective digital designs and content.

Sustainability: SEE continuously brings customers new, innovative materials and applications that reduce waste, extend shelf-life, increase protection, enable circularity and reduce carbon impacts of products and packaging. Nearly 20% of its materials portfolio comes from recycled or renewable sources. SEE’s Net Positive Circular Ecosystem makes sustainability affordable for customers by lowering their total cost through automation, digital and innovative packaging solutions.

SEE’s new logo is a visual representation of the next stage in reinventing the company. The three crescents that make up the circle represent automation, digital and packaging with the full circle representing SEE’s purposeful commitment to sustainability and circularity in everything we do.

“We are excited to become SEE,” said Ted Doheny, SEE’s President & CEO. “We are solving our customers’ critical packaging challenges to make our world better than we find it.”

From the History of Sealed Air to the Future of SEE

SEE (under its former trade name “Sealed Air”) began in 1960 after an idea for insulated bubble wallpaper morphed into the iconic BUBBLE WRAP® packaging brand. In 1998 the company acquired Cryovac, establishing new leadership in food packaging. The company has grown into a global organization that provides essential packaging solutions to a vast array of industries including food, fluids & liquids and e-commerce. Over the past five years, the company has made strategic acquisitions that accelerated the reinvention of the company, including the acquisition of APS (automated packaging systems), Foxpak (digital printing capabilities) and Liquibox (fluids & liquids packaging and dispensing). SEE has approximately 17,300 employees across the world and serves customers in 120 countries and territories.

Big Benefits into new Small Paper Systems

Sealed Air has launched its first paper wrapping systems to meet growing demand from low and medium volume E-Commerce retailers and fulfilment companies.

The new SEALED AIR® brand QuikWrap Nano and SEALED AIR® brand QuikWrap M systems both provide businesses with a small, ready-to-roll paper wrapping solution that’s easy to operate. The systems don’t require any electricity or maintenance and involve very little or no assembly.

Each system produces a double layer of FSC certified honeycomb paper and interleaf tissue paper to enhance product protection. The paper is 100% recyclable using kerbside services and is dispensed using unique ‘tear and hold’ technology for quicker and safer operation, without the need for scissors

Andrea Questa EMEA Fulfilment paper solution Manager at Sealed Air, explains: “The SEALED AIR® brand QuikWrap Nano and SEALED AIR® brand QuikWrap M are ideal for small and medium sized businesses that want an easy to use, space saving and efficient paper wrapping solution. The two new systems have a compact footprint, making them ideal for smaller operating spaces. These ready-to-roll dispensers enable packaging operations to be up and running in no time”

The SEALED AIR® brand QuikWrap Nano is the smallest dual paper wrapping system in the market and is suited to low volume operations. The system features a corrugated board dispensing box containing 61 metres of expanding die cut honeycomb paper and interleaf tissue paper. The box and interleaf can be custom printed to create branding opportunities. Once the system is empty, the entire dispenser can be recycled using kerbside services, where available.

The SEALED AIR® brand QuikWrap M has been designed as an easily refillable system for medium volume operations. A lightweight, robust metal frame is used to hold larger, 1,700 metre rolls of the expanding die cut honeycomb paper and interleaf tissue paper.

Andrea added: “Both systems quickly produce two layers of protective packaging. The expanding honeycomb paper provides cushioning, with the interleaf tissue protecting against surface abrasions. Together, this helps to improve the overall customer experience during unboxing, as products are better protected.”

Sealed Air has also launched a new Modular Pack Station, which enables companies to save space by more ergonomically organising both paper and inflatable packaging equipment.

Operators can modify the Modular Pack Station to suit their exact requirements by utilising a range of table, shelving, and attachment options to reduce touchpoints and improve overall packaging efficiencies. The Modular Pack Station is available in a single, double, or bespoke configuration, and can be expanded as businesses grow. A wide range of SEALED AIR® brand packaging systems for void fill, wrapping and performance cushioning are easily integrated into the Modular Pack Station: these include both paper-based and inflatable packaging, for example, the SEALED AIR® brand FasFil® paper and BUBBLEWRAP® brand systems.

Andrea concluded: “Fast-growing E-Commerce retailers can often find rapidly rising sales outpace their packaging functions, meaning the packing area quickly becomes inefficient and spills into other work spaces. The new Modular Pack Station provides a solution to this and one that can easily evolve as sales and volumes increase.”

 

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