Podcast: Pedals & Pallets – Safety in the Saddle & Aisle

In this ‘cycling podcast’ episode of Logistics Business Conversations, host Peter MacLeod speaks with Jim Ryan, founder of Sentry Protection Products, in a discussion that creatively draws parallels between cycling and warehouse safety. Ryan, a lifelong cycling enthusiast, uses his passion for the sport to illustrate key lessons in business strategy and safety innovation. He compares the forward momentum required in cycling to the need for constant progress and innovation in business—stopping, he says, means falling behind.

His long-distance cycling trips, particularly a cross-country ride with his brother, serve as a metaphor for planning in business, emphasizing the importance of having a main goal, a stretch objective, and a fallback option to manage unforeseen challenges.

The conversation explores the origins of Sentry’s signature product — an energy-absorbing column protector — and its evolution into a broader range of warehouse safety solutions. Ryan explains how initial resistance, particularly in European markets like Germany, gave way once competitors adopted similar concepts, validating the market need and helping push safety standards forward. He also discusses the role of collaboration, even with competitors, to advance industry-wide safety improvements.

Cycling Podcast

A major theme of the episode is the balance between speed and safety. Drawing comparisons to motorsports and modern cycling safety gear like radar-based lights, Ryan highlights the importance of infrastructural safety systems like Sentry’s Collision Sentry, which uses sensors to warn of potential collisions at blind corners. These tools, he notes, function similarly to how radar alerts cyclists to approaching vehicles, enhancing awareness and preventing accidents.

Ultimately, Ryan underscores that workplace safety is not just a regulatory requirement or added cost — it’s a vital investment in people. He argues that safer environments lead to higher productivity, improved morale, and greater business resilience. Just as cyclists must remain vigilant and equipped for changing conditions, businesses must combine the right tools, training, and culture to protect their most valuable asset: their people.

Click here to listen

In recent years, we’ve taken great interest in the products brought to market by Sentry, who are expert at identifying areas of danger and coming up with seemingly simple solutions to reduce or eliminate warehouse accidents. But after many conversations with James Ryan, the founder of Sentry Protection Products, only now do I fully comprehend the design and manufacture challenges
that lie behind ‘simple’ solutions such as its Column Sentry rack protectors, and the lead time it takes to conceive, test, trial and manufacture, and then bring to market such a solution. Not to mention the various international standards to which it has to conform.

Given enough time, anyone could come up with a complicated solution to solve a problem. But real genius lies in the ability to develop a solution that is both brilliantly effective and brilliantly simple, the “why didn’t I think of that” type of product.

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Bicycle Association addresses logistics challenges

 

Views and Comment from ProMat Chicago

Logistics Business’ man in Chicago, Ian Wright, spoke to two CEOs of exhibiting companies at ProMat to take the American materials handling pulse.

Robert McKeel (pictured above), CEO of FORTNA, told Ian: “We continue to grow. We have we’ve grown the business very rapidly from 2020, to today. We’d like to continue that. We think the market still has double digit growth potential over the long term. Obviously, there’s some short term dynamics with the markets that our whole industry is dealing with, in that we’ve looked at ways that we can expand our offerings to customers to meet different needs. So a big focus coming into this year was what I’m gonna call brownfield opportunities. How do we go into existing distribution centres and add more capability for customers so they can get more out of the assets they already own.

“Our partnerships with Packsize and Sitma were one of those initiatives to help go look at their packaging operations, save them transportation costs or increase their throughput through automated packaging. As one example of that, we’ve created some robotic solutions, ‘opti sweep’, that we announced at ProMat two years ago. We’re rolling that out as another brownfield solution to help upgrade, you know, maybe old bomb-bay sorters or tilt tray sorters with robotics and automation to get more throughput.

“So I’ll call, broadly, those asset improvement initiatives to get more utilization and existing assets, and then we’re still looking at new distribution centres for our customers. And largely we’re seeing opportunities around what I’ll call flexible automation, which is the robotic systems like AutoStore or HAI, plus our partners. And in those customers can make shorter term investments because the solutions are flexible, and it’s easy to add on additional storage or additional robots for throughput or capacity, and because of that, you don’t need to create a 10-year business case, you can create a three-year business case and then add on and expand so you don’t put all your money in day one. You can add on your money over time. So those kind of things to help people in a more uncertain environment still invest in the capabilities that they need.”

Jim Ryan, Sentry

We asked Jim Ryan, CEO and Founder of Sentry Protection Products, to tell us a little bit about the new product offering – the configurator – that is brand new for ProMat.

“Well, and going back to how the new product works, and the fact that we can now cover every size column with a combination of three different pieces. Then the challenge for our customers is, okay, how do I put the right pieces in the right places? So what we’ve created and put onto our website is a configurator that simply means that you are able to place into this configurator, the number of columns, the size of the column, the shape of the column. And it automatically, not only calculates how many parts and pieces you do, but it draws you a picture showing how that goes together, and it gives you the results at the bottom. So if you happen to have 20 columns that need a little bit of this and a little bit of that, it automatically puts a list of the items that you need together. It can even quote them, and gives you the results so that it’s not guesswork. You know exactly what you need to cover the columns and the number of columns that you need. Currently, it’s available to our reseller network, but we are very shortly going to put it on to our main website for anyone to be able to do that.”

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Attached at ProMAT Chicago

 

eBook on Asset Protection and Warehouse Safety

Logistics Business magazine, in association with Sentry Protection Products, have produced a new digital issue / eBook about asset protection and warehouse safety. In this 6-page special, Editor Peter MacLeod interviews Sentry’s CEO and Founder Jim Ryan and details the company’s products and applications, including the Collision Sentry Multi-Zone warning system.

Read the eBook here now

Innovative safety solutions are transforming warehouses. Discover how collision warning systems and modular protectors enhance safety and efficiency, including the Column Sentry FIT System and Collision Sentry Multi-Zone for high-traffic areas.

In recent years, we’ve taken great interest in the products brought to market by Sentry, who are experts at identifying areas of danger and coming up with seemingly simple solutions to reduce or eliminate warehouse accidents. But after many conversations with James Ryan only now do I fully comprehend the design and manufacture challenges that lie behind ‘simple’ solutions such as its Column Sentry rack protectors, and the lead time it takes to conceive, test, trial and manufacture, and then bring to market such a solution. Not to mention the various international standards to which it has to conform.

Given enough time, anyone could come up with a complicated solution to solve a problem. But real genius lies in the ability to develop a solution that is both brilliantly effective and brilliantly simple, the “why didn’t I think of that” type of product.

A year ago, Ryan showed me a prototype of the Collision Sentry Multi-Zone product, a development of an existing collision warning device that operates around internal and external warehouse doors. This is now fully introduced to the market, and Sentry will be promoting this at the forthcoming LogiMAT trade show from its booth in Hall 1. “It’s starting to solve some problems in high-traffic areas that we just could not in the past,” says Ryan. “We never expected it to be the high volume product that we see with our corner products, but it’s really nice to create a warning system for those other difficult areas where people can have accidents.”

Asset Protection and Warehouse Safety

Sentry Protection Products is a leading provider of innovative, impact resistant products for industrial applications. Manufactured in the United States and Europe and sold worldwide, the award winning, patented product line includes Column Sentry®, Rack Sentry®, Concrete Wrap™, Park Sentry®, Corner Sentry™ and Collision Sentry®. Sentry is headquartered in Lakewood, Ohio, USA.

Read a previous eBook here:

eBook on Warehouse Impact Protection

eBook on Warehouse Safety & Innovation

Logistics Business magazine, in association with Sentry Protection Products, have produced a new digital issue / eBook about racking impact protection, warehouse safety & innovation. In this 6-page special, Editor Peter MacLeod interviews Sentry’s CEO and Founder Jim Ryan and a key USA customer about the company’s products and applications, including the Collision Sentry Multi-Zone warning system, that has undergone a successful trial.

Read the eBook here now

“I’m looking forward to getting more of those in the facility because so far it’s been very successful in a very high-traffic area,” the American customer concluded.

Warehouse safety solutions provider Sentry Protection Products is going from strength to strength. Peter MacLeod, the editor of Logistics Business magazine, spoke to its founder, Jim Ryan, to hear about its growth plans. Sentry Protection Products is a company that always catches the eye at trade shows around the world. In an age when a lot of attention is focused on digital solutions, its deliberately conspicuous range of yellow warehouse column protection products certainly stand out. They serve as a reminder that, despite what the headlines might lead you to believe, not all personnel in warehouse jobs have been replaced by robots, and that the forklift truck is still very much a workhorse without which no logistics facility can operate.

As the industry strives to do everything faster, better and cheaper, we must never take our eyes off workplace safety. Sentry sees the business of safety growing, and long may that be the case.

Warehouse Safety & Innovation

Sentry Protection Products is a leading provider of innovative, impact resistant products for industrial applications. Manufactured in the United States and Europe and sold worldwide, the award winning, patented product line includes Column Sentry®, Rack Sentry®, Concrete Wrap™, Park Sentry®, Corner Sentry™ and Collision Sentry®. Sentry is headquartered in Lakewood, Ohio, USA.

See the previous eBook here:

eBook on Warehouse Impact Protection

eBook on Warehouse Impact Protection

Logistics Business magazine, in association with Sentry Protection Products, have produced a short digital issue or eBook about impact protection and warehouse safety. In this 6-page special guide Editor Peter MacLeod interviews Sentry’s CEO and Founder Jim Ryan about the company’s 25th anniversary and its new product launch – the Collision Sentry Multi-Zone.

Read the eBook here now

In 2023, Sentry Protection Products celebrates 25 years in business. A quarter century of quality and innovation in manufacturing and marketing impact resistant equipment and collision warning systems for industrial applications. It’s a significant milestone that only a minority of companies achieve.

Founded on providing solutions to customers’ needs, the company formed in 1998 to manufacture and market the original, patented Column Sentry® – a column protector for steel columns needing repair or replacement due to forklift collision damage. Twenty-five years, thousands of installations, and many award-winning products later, Sentry is recognized as a world leader in its field.

“it’s been quite a journey,” said James Ryan, president of Sentry. “A journey made possible through the efforts and support of employees, manufacturing reps, distributors, vendors, and customers. They have played a huge part in our success and we value our longstanding relationships. We look forward to many more years of doing business together.”

The industry is constantly evolving, and Sentry has continued to evolve with it. More solutions followed column protection – protection for rack uprights, concrete columns, building corners, parking structures, and a collision warning system for preventing accidents at blind corner intersections. All innovative, effective, high-quality solutions to challenges faced by our customers. New products are always on the drawing board.

“Sentry products are safety products; built like safety products should be built,” continued Ryan. “The materials we use, the manufacturing process, and rigorous testing ensure a quality, efficient, and reliable product. Safety is something you can’t cut corners on. Sentry products are “Always on Guard”. Like a Sentry that stands watch at the gate, Sentry products stand guard 24/7 to protect facilities, equipment, and people.”

Sentry Protection Products is a leading provider of innovative, impact resistant products for industrial applications. Manufactured in the United States and Europe and sold worldwide, the award winning, patented product line includes Column Sentry®, Rack Sentry®, Concrete Wrap™, Park Sentry®, Corner Sentry™ and Collision Sentry®. Sentry is headquartered in Lakewood, Ohio, USA.

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