Pusan Terminal First to Implement BOXBAY

DP World has announced the first commercial use of its revolutionary BOXBAY high-bay storage system at their terminal in Pusan, South Korea.

A contract was signed on 8th March between Pusan Newport Corporation (PNC) and Boxbay FZCO — a joint venture of DP World and German plant technology supplier, SMS group – initiating the design and engineering works for the site. The signing took place in Jebel Ali Free Zone, Dubai, and was signed by Sultan Ahmed Bin Sulayem, Group Chairman and CEO of DP World and Burkhard Dahmen, Chairman and CEO of SMS group, the partners behind BOXBAY.

PNC already operates one of the highest performing container terminals in Asia. The addition of BOXBAY’s technology will allow PNC to boost its efficiency even further.

The BOXBAY high-bay storage technology will be seamlessly integrated along with the existing mode of ARMG/truck operations as a retrofit on an existing empty storage area. The system allows direct access to each container at any time, eliminating 350,000 unproductive moves per year. This will improve the overall truck servicing time by 20 percent, further improving PNC service delivery to its customers.

BOXBAY is fully automated with additional safety features built in. DP World also intend to power it by using solar power, generated by photovoltaic panels on the roof of the storage system, complementing DP World’s drive to decarbonise operations.

Tiemen Meester, COO Ports & Terminals, DP World, said:

“We have long invested in new and innovative technology that will improve and modernise our ports and terminals. It’s a tremendous step forward to announce our first commercial use of BOXBAY. The PNC terminal is an exemplary operation that is already technologically advanced and forward focused. With the introduction of the BOXBAY high-bay storage system, we will be able to better serve our customers while keeping our people safe and cutting carbon emissions from the environment.”

Glen Hilton, CEO & Managing Director, DP World Asia Pacific & Australasia, said:

“We are delighted to see this technology implemented first at one of our terminals. Safety, sustainability and efficiency are huge drivers for our business. We look forward to working with the PNC and BOXBAY teams to implement this system without any interruption to our current services.”

DP World developed BOXBAY in a joint venture with German plant technology supplier SMS group, who originally created the storage system to handle heavy metal coils. Having proven the technology in the metals industry, it was refined for port logistics. DP World and SMS built a pilot facility at Jebel Ali’s Terminal-4 in January 2021. By the end of June 2022, 190,000 container movements had been carried out under realistic operating conditions to verify the market maturity of the system.

DP World has a 66% stake in PNC, which handled 5.3 million TEUs in 2021. PNC operates in Pusan port, which is the tenth largest in the world.

Intermodal Terminal Pushes Boundaries

KTL Kombi-Terminal Ludwigshafen GmbH relies on optimization solutions from Inform as part of its digitalization strategy. Operating the intermodal full-service terminal within the world’s largest integrated chemical complex of BASF, requires precise planning and coordination. To best utilize a terminal of this size, the choice fell on a Terminal Operating System (TOS) with optimization capabilities based on AI algorithms.

KTL’s terminal is responsible for transshipment services of common European containers, swap bodies and semi-trailers, with particular expertise in the transport and transshipment of hazardous goods. INFORM’s TOS is a key element of KTL’s future strategy, serving as a central solution for managing and optimizing terminal operations. “In the past, we had to check up to four different systems to track a single container,” recalls Kai Rauprich, operations manager at KTL. “Now, it’s all in one system, providing 360° visibility into our business.”

With the help of INFORM’s optimization modules, complex and time-critical decisions can be made in real time. Work orders can be converted into shift orders either manually or now also by the integrated optimization systems and assigned to the most suitable resource (crane, terminal vehicle, reach truck). In practice, this means an optimized sequence of pick-up/drop-off points within the terminal for each individual truck. All containers and trailers are assigned the most efficient storing position and equipment operators receive the most precise instructions about their upcoming routes.

Pushing the Button

“Incredibly fast,” said Rauprich, as he described the speed of INFORM’s Train Load Optimizer (TLO), which now automates manual load planning. In the past, planning was significantly more time-consuming, required considerably more human resources and offered little space to react to disruptions or delays. “Today, we just push a button, and INFORM’s TLO generates an optimized train-load plan, plus an optimized sequence of move jobs for all terminal tractors and cranes,” says Rauprich.

Yard space is a valuable and scarce resource at the terminal and should be used as efficiently as possible to remain profitable in the long term. With INFORM’s Yard Optimizer, containers are optimally positioned right from the start and only moved when absolutely necessary. At the same time, with the help of INFORM’s Truck Sheduler and Vehicle Optimizer, KTL can reduce truck turnaround times to a minimum and maintain a high level of service quality at the same time.

Integrated Interfaces

The TOS combines all interfaces to other third-party systems along the intermodal supply chain in one central system. All information on incoming and outgoing train bookings from participating companies such as Hupac and Kombiverkehr is automatically uploaded. Updates in Visy’s rail crane positioning system and gate operating system (GOS) can also be retrieved. Even invoicing and reporting is automated using a Qlik-based BI tool from INFORM, permanently reducing manual effort and associated errors. INFORM’s solution offers sufficient flexibility to scale with KTL’s future growth.

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