New Electric Series Forklift Introduced

Yale Lift Truck Technologies introduces the new ERP2.2-3.5N electric lift truck series, designed to help warehouses optimise efficiency and flexibility with the power of battery electric forklifts. With a versatile range of optional features, the Series N forklifts can lift up to 3.5 tonnes, delivering the performance and flexibility to meet specific operational needs.

“The new Yale® Series N electric forklift is built on a foundation of proven performance, delivering the reliability that warehouses will recognise from Yale, but reinvented for the challenges of today’s dynamic operations,” says Fraser Brash, Regional Product Manager, for Yale Lift Truck Technologies. “In its standard configuration, the new Yale Series N electric lift trucks enhance productivity, and ergonomics. However, every materials handling operation is unique. So, these forklifts also empower businesses to specify the features they need to tackle their specific requirements.”

The new Series N electric models can flex to both indoor and outdoor tasks, making them well suited to a wide range of industries, including auto parts, 3PL (third party logistics), retail, furniture, food, beverage, and pharmaceutical industries, and many others. The introduction of the new electric Series N lift trucks follows the launch of the Series N IC models in 2022. Both share many smart design features that contribute to an enhanced operator experience and excellent visibility, boosting confidence and efficiency.

“Flexibility is at the heart of Yale Series N trucks,” says Brash. “Both the IC and electric Series N trucks are designed with various optional features, to help the end user match their trucks to the specific needs of their individual operation.”

Reliable, Reinvented, Recharged

Like their IC counterparts, the new Series N electric models offer a spacious cabin with a user-friendly touch screen as standard. Further customisations for the operator environment include dual joystick hydraulic controls, and a variety of comfortable seat options.

Meanwhile, the mast offers excellent visibility through the two channels, considered best in class. What’s more, a zero-turn radius, provides better manoeuvrability in tight warehouse spaces.
To support safe operation in certain applications, the Dynamic Stability System (DSS) option helps to enhance stability and reduce the likelihood of tip overs. It delivers audio and visual alerts and restricts the truck’s performance when operated outside set parameters. Such as limiting traction speed when the mast is raised to a certain height.

The Yale ERP2.2-3.5N Series N electric lift trucks are also engineered to allow for the integration of Yale Reliant™ operator assist system (OAS). This optional technology may help certain operations to manage risk, reduce damage, and encourage correct operator behaviours.

“A key innovation with this Yale electric forklift is the ability for customers to specify the motor option that best suits their application and priorities. The standard option includes AC induction motors for both the drive and hydraulic pump, ideal for many warehouses. However, the enhanced motor package may be better suited to those with higher intensity operations,” explains Brash.

The enhanced motor option includes permanent magnet drive motors and a permanent magnet hydraulic pump. This provides higher performance and better energy efficiency, which may help certain operations to reduce the total cost of ownership (TCO) over time.

The new Series N models also provide potential savings and lower TCO by helping to reduce maintenance expenses. Electric forklifts feature fewer drivetrain components and less complexity, lowering overall maintenance requirements. Battery flexibility allows businesses to select the battery that excels for their operations while managing costs.

A choice of lithium-ion, lead acid, or TPPL (Thin Plate Pure Lead) batteries meets differing requirements. For instance, the battery box replacement (BBR) design for the lithium-ion battery option may minimise long-term costs by enabling easier battery replacement and second-life use. Additionally, zero exhaust emissions in operation, can also contribute towards a company’s sustainability goals.

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Brighter Battery Technology Future

In this article, battery technology leader EnerSys says transitioning to electric equipment can help strengthen sustainability and customer relationships.

With a recent Forbes report revealing 67% of companies plan to hold supply chains accountable for environmental key performance indicators, sustainability has become a critical priority for businesses aiming to align with their customers’ requirements.

For industrial operations that utilise forklift equipment, adopting resourceefficient technologies is an essential step toward achieving these goals and maintaining customer relationships. Advances in battery technologies are changing how companies transform their material handling equipment – becoming more sustainable and strengthening compliance with their customer delivery and sustainability requirements.

Driving Sustainability & Productivity

As recently as a few years ago, forklift equipment with strenuous hours, special attachments and other demanding conditions needed to be powered via combustion, as traditional lead-acid batteries fell short of the energy capability to support them. But recent advancements in battery technology now deliver the performance needed for demanding applications, providing the option
to become more sustainable while improving productivity.

By eliminating combustion equipment, operations can reduce dramatically their greenhouse gas (GHG) emissions by over 50% while also eliminating byproducts such as contaminated drivetrain lubricants, filters and coolant. While productivity is improved by replacing LPG tank changing during working times with opportunity charging batteries when equipment is not being used anyway.

LPG tank changes can take up to 15-20 minutes, depending on a variety of factors. That roughly amounts to an additional operator break per shift or 45-60 non-productive minutes per day in a three-shift operation. How many pallet moves or picks would that cost your operation? How much productivity is this costing you when you consider the size of your fleet and working days?

Using routine quiet periods to simply plug-in and recharge your batteries keeps your working time focused on actual work, better positioning you to align on both your customer’s delivery and sustainability goals.

Battery Choices

Picking the optimal battery technology for your forklift operations depends on having the widest breadth of choices; EnerSys says it is the only source of all three major battery technologies for material handling applications – including traditional lead-acid and maintenance-free options.

Battery Technology
Battery Technology

It describes its traditional lead-acid batteries as some of the hardest-working in the industry. From its standard Perfect Plus batteries to its low-maintenance Water Less batteries and hard-running
IRONCLAD batteries, EnerSys says you can expect solid performance and years of productive service life. Powering your electric equipment with its flooded batteries also provides a solid initial step towards sustainability by reducing your GHG emissions by over 50%.

If your operations aim to enhance energy efficiency while eliminating battery maintenance concerns, EnerSys says its NexSys battery portfolio offers two powerful solutions: NexSys Thin Plate Pure Lead (TPPL) batteries and NexSys iON lithium-ion batteries, each tailored to meet the specific energy demands of your equipment. For light and medium-duty applications, NexSys TPPL provides a great maintenance-free option and solid performance. NexSys TPPL batteries are also more energy efficient and can reduce your energy costs and GHG emissions an additional 10% versus traditional flooded lead-acid batteries, according to EnerSys.

In demanding, heavy-duty applications, EnerSys believes the outstanding energy performance of its NexSys iON batteries are a superb fit. With multiple configurations and a dual-cable option for faster recharging, NexSys iON batteries are ready to handle high lifts, long runs, heavy loads and specialised attachments. NexSys iON batteries are the most energy efficient batteries in its
portfolio, reducing GHG emissions an additional 12% versus traditional leadacid batteries.

If reducing water consumption is part of your sustainability requirements, both NexSys TPPL and NexSys iON batteries also eliminate watering – saving up to 676 gallons of water per year for each battery versus traditional flooded lead acid.

Energizing The Future

By investing in electric forklift equipment with advanced battery technologies, supply chains not only fulfill environmental responsibilities, but also help bolster their customer relationships. Thus, deployment of sustainable technologies paves the way for both productive operations and relationships in a world increasingly conscious of environmental impact.

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Battery Technology with Accelerated Throughput

EnerSys® (NYSE:ENS), a global leader in stored energy solutions for industrial applications, announces an advancement in thin plate pure lead (TPPL) battery technology with the introduction of an optional Accelerated Throughput Package (ATP)* for select NexSys® TPPL batteries.

NexSys® TPPL batteries equipped with the new ATP offer a significant increase in daily energy throughput compared to standard NexSys® TPPL batteries – making them ideal for harder-running,
higher-reaching Class 1 and 2 equipment applications formerly requiring battery changing. This additional energy capability provided with the ATP upgrade is achieved via improved thermal
management that enables faster, more efficient energy uptake during brief charging periods such as operator breaks, shift changes or any period of non-use.

Battery Technology

Harold Vanasse, Senior Director of Marketing, Motive Power Global at EnerSys, explains, “Switching from battery changing to opportunity charging significantly alters battery selection. With changing, the battery is removed from equipment and recharged separately, over an extended period of time. This means the critical factor is overall energy storage capacity – determining how long equipment can work before needing a battery change. Opportunity charging equipment during breaks and other brief intervals adds energy intake efficiency as a consideration to maintain charge levels. Our TPPL technology, known for its high charging efficiency is further enhanced with the ATP, providing accelerated recharging without compromising the maintenance-free experience synonymous with our NexSys® battery line. NexSys® TPPL with ATP is particularly suited for applications requiring additional energy capabilities to support high-volume, multi-shift operations.”

EnerSys® will feature NexSys® TPPL with the new ATP upgrade at their upcoming trade shows: Intermodal (Booth M010) in Sao Paulo, Brazil from March 5-7, 2024, and LogiMAT (Booth 10B09) in Stuttgart, Germany from March 19-21, 2024.

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EnerSys Launches Wireless AGV Charger

 

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