First Electric Forklift Sound Alert Study

Travis Perkins Group, distributor of building materials, has partnered with University of Salford Manchester’s specialist acoustics testing team to conduct an evidence-based study into the development of electric forklift truck sound alerts.

Keeping people safe and well is the Group’s number one priority, and this study was commissioned by the business to address colleague concern about the quietness of an electric forklift truck compared to a traditional diesel engine, and the potential safety risk this could pose. It follows the announcement earlier this year that the Group is accelerating its Science Based Targets Initiative approved decarbonisation plan, by switching out up to1100 diesel forklift trucks with electrics to reduce scope 1 carbon emissions by up to 6,600 tonnes per annum.

Similarly to the warning sounds that have been incorporated into electric vehicles to warn pedestrians and other vulnerable road users of their presence, Travis Perkins plc and the Acoustic Centre for Excellence at University of Salford will be working together to develop a sound alert for forward-moving electric forklift trucks to alert customers and colleagues.

“There should always be a safe distance between people and working machinery, but exclusion zones work best if people are alerted as they approach any high-risk areas. Given the pioneering nature of this decarbonisation project, research is required to ensure we develop alerts that work well as effective warning systems for both our operators, and the colleagues and customers who may come into contact with our exclusion zones,” explained HSE & Fleet Director at Travis Perkins plc, Richard Byrne.

The Salford acoustic team was selected on the basis of their world renowned reputation and the expertise they have developed on the back of a similar electric scooter study. With support from Briggs Equipment, which is the forklift provider to Travis Perkins plc, this research will involve the Group’s businesses, including forklift truck operators and colleagues from Travis Perkins, BSS and CCF, to ensure the solution will be of optimum benefit for everyone.

Following successful research on alerting sounds for electric micro-mobility, the team at Salford led by Dr Antonio Torija Martinez who is Reader in Acoustical Engineering at the University, who is assisted by Postdoctoral Research Fellow Dr Tim Walton, will use innovative virtual reality (VR) technology alongside measurements from an anechoic chamber to help develop the most effective sound to make the electric forklifts as safe as they can be.

Dr Antonio Torija Martinez said: “This work aligns with our strategy to perform excellent research to enable the wider adoption of electric vehicles, and contribute to establishing Salford as a Centre of Excellence on acoustics for e-mobility”.

Dr Tim Walton added: “We will be conducting a series of VR experiments to test some candidate alert sounds from both the perspective of customers of Travis Perkins, and also from the perspective of the machine operators. One of the key things we will be looking at is to balance detectability and operator acceptability. Using virtual reality to create immersive and realistic scenarios in a safe and controlled laboratory environment will allow us to achieve robust results. By working closely with Travis Perkins, we can ensure that the sound we develop is the best fit for their needs.”

“We are committed to lead on decarbonisation, and as an early adopter of electric forklifts this requirement for sound alerts was not something anyone in the industry had foreseen. This study is therefore a really important contribution to enhance safety in that it will solve a problem that applies to so many in our industry,” Richard Byrne concluded.

Once the outcome of this study is available later this year, there is potential for the findings to be shared with the industry to promote best practice, and for the electric forklift truck sound alerts to be applied as a new standard nationally and internationally.

Add-ons for Electric Yale® Lift Trucks

Yale Lift Truck Technologies has launched two specially engineered operator assistance options to support warehouse and intralogistics operations. Available via its Special Products Engineering Department (SPED), the Reverse Speed System and Dynamic Pedestrian Awareness Lights, can be fitted to selected Yale® electric lift truck models and may help to optimise operational safety and efficiency.

“Yale Lift Truck Technologies is focused on producing technology-enabled lift trucks for warehouse and intralogistics operations that support productivity, efficiency, and reduced costs,” says Robert O’Donoghue, Vice President Marketing and Solutions EMEA, Yale Lift Truck Technologies. “Intralogistics operations can stay competitive, by adopting the latest technologies. The new forklift add-on solutions provide a way for warehouses to specify reliable equipment that is designed to meet their application and operators’ requirements.”

The patent-pending Reverse Speed System is available for Yale electric lift trucks, which are well suited to indoor warehouse operations. As an operator assistance option, it is suitable for use in warehouses across many industries, such as food distribution, beverage manufacturing, or auto parts distribution. However, it may be particularly useful where high numbers of temporary or agency staff are employed, such as in retail and e-commerce warehouses, or third-party logistics (3PL) operations.

The system includes a sensor next to the rear drive handle, which detects when a hand is positioned on the handle. When the sensor is activated, it allows the truck to reach full reverse speed. If the sensor is not activated the reverse speed is limited to 2 km/h. Holding the handle encourages the operator to look in the direction of travel whilst reversing which is standard practice and important for keeping clear of pedestrians and objects in the path of travel. When the sensor is activated, the forward speed is limited to 8 km/h to minimise operator bypass of the system.

“Warehouses may find that the Reverse Speed System can help to enhance efficiency and productivity, keeping lift trucks and the operation moving, whilst supporting safety,” says Robert. “Certain operations may also benefit from the new Dynamic Pedestrian Awareness Lights option.”

These compact LED lights can be front and/or rear mounted on most Yale electric forklifts, and are direction activated. They work in a similar way to ‘spot’ pedestrian lights, except that they display a dynamic, repeating, ‘progressively flashing’ blue arrow pattern on the floor. This pattern provides visible indication to nearby pedestrians or truck operators that a lift truck is approaching, as well as indicating what direction it is approaching from.

“Fast paced intralogistics operations may have a high number of pedestrians who could potentially benefit from this solution,” says Robert. “Equally, it may be useful in warehouses where there are blind corners, cross aisles, or unloading operations with sub-optimal visibility conditions.”

This option may also support operational efficiency as it helps minimise the risk of disruption due to potential incidents. It may also help minimise the risk of damage to stock and infrastructure, and the associated costs. For intralogistics operations and warehouses that operate lift trucks outdoors, either in loading or storage areas, Dynamic Pedestrian Awareness Lights can also be supplied with selected Yale internal combustion forklifts. However, operations must take into account the fact that LED lights can be completely invisible in brightly lit conditions, such as in daylight.

“Yale Lift Truck Technologies is continually responding to ever-changing market conditions and demands,” adds Robert. “This is one example where we have provided solutions for the differing needs of our warehouse customers.”

Yale and its network of Dealer Partners are focused on customer success and supporting productivity, efficiency, and sustainability in the fast-changing intralogistics industry. Both new add-ons are available to order from independent Yale dealers internationally.

New era for Yale Lift Truck Technologies

Yale Materials Handling has changed its brand name to Yale® Lift Truck Technologies. The rebranding reflects the Company’s emphasis on technology-enabled lift trucks for warehouse and intralogistics operations, delivered through a strong network of independent Dealers.

The rebrand highlights how Yale is responding to ever changing market conditions and demands; whilst emphasising its strengths in providing solutions for customers’ needs. The materials handling landscape is changing. So are its challenges. There are increasing demands for shorter delivery times and flexible, high-quality service. Europe is the biggest intralogistics market in the world and is expected to see an unprecedented level of expansion and innovation. Fast adoption will be key. From labour shortages to safety and sustainability goals, Yale is committed to providing solutions in the intralogistics and warehouse space.

“The new Yale positioning is built around three pillars” said Robert O’Donoghue, Vice President Marketing and Solutions EMEA from Yale Lift Truck Technologies. “The first is our smart design philosophy which is all about putting the customer first. Second, is our focus on Technology Integration. We’re not just keeping up; we’re leading the way. Third, is our dealer partners, who create long-lasting, successful relationships with customers”.

The new brand name is founded on a 100-year heritage designing and manufacturing lift truck technologies which keep evolving to meet the challenges facing today’s industries.
With its Dealer Partners, Yale focuses on customer success in the fast-changing intralogistics market.

How to Reduce Supply Chain Costs

No matter where we turn, supply chain costs are going up. From supermarkets to fuel stations, to our personal and business energy bills, no one has been unaffected from this steady, and sometimes devastating, increase in prices. According to a report by Accenture, the supply chain is particularly struggling; in the aftermath of the pandemic, the war in Ukraine is only exacerbating a shortage of raw materials, a breakdown in logistics, energy and inflation, and a shortage of talent. Depending on the length and severity of the war, the cost of the disruption to the supply chain could cost €242 billion – or in a protracted war scenario, €920 billion.

As the impact of this continues to be felt, Accenture predicts that consumers will start to cut back on some non-essential items, while businesses will focus on improving operating efficiency.
However, the report sets out the argument for reinventing the supply chain. It sets out the case for optimising the supply chain for value and resilience, rather than just for cost. The three key ideas within this re-design are resilience, relevance and sustainability – three areas in which Yale can deliver.

Warehouses are increasingly using robotic lift trucks to improve productivity. Seasoned managers might be inclined to assume that such significant efficiency gains must come at a steep price, but the truth is that robotics lift trucks actually help lower operating costs. While investing in automation can seem like a large expense upfront, a combination of labour, maintenance and equipment savings means that robotic lift trucks can cut operating expenses – making them a sound investment. Because an operation can begin by deploying just a single truck as proof of concept before making a larger investment, robotic lift trucks can be trialled before industry leaders commit further investment.

Today’s environment is driving operations to carefully evaluate how they utilise labour, allocating workers only for responsibilities that make the most productive use of their time and considering alternatives for lower-value, repetitive tasks. In addition to rising wages, the constant cycle of hiring and retraining workers can further swell operating costs.
Against this backdrop, improving employee satisfaction and retention can help lower operating costs. Academic research shows that organisations augmented by automation technologies are 33% more likely to be “human friendly” workplaces, in which employees are 31% more productive. That’s because robotics can relieve workers of the monotony of repetitive tasks that are abundant in supply chain environments, and instead focus on more rewarding, higher responsibility work.

By reducing operating costs and improving productivity, robotic lift trucks can deliver efficiencies, but the timeline naturally varies by operation. Several variables, such as the number of manual trucks replaced, robotic units purchased, operating hours and burdened labour rate, will greatly influence the calculation of and speed with which an operation can reasonably expect to achieve ROI.

Yale is seeking to help customers with a truck that they can configure for their own application. The Series N is designed for companies in search of equipment that directly serves the ins and outs of their operation. To meet today’s challenges head on, customers need a truck that is configured to the unique demands of their applications. This means they do not need to pay for features they do not use; instead, they can configure the truck and pay for the features they require. The Series N is designed to meet the challenges of the individual operation. The perfect balance of energy, ergonomics and productivity, the Series N invites them to reject the status quo and set their own standard.

The value of the trucks goes beyond the movement of goods from A to B; the Series N can assist with staff retention and reduce labour challenges thanks to its excellent ergonomics.
Boasting an easy three-point access, a large grab handle and generous foot space reduces strain and twisting as the operator gets in or out of the cab. A flip-up armrest provides an unobstructed route when raised, and additional comfort when down.

We all work best with the right tools and supportive surroundings, so the Series N boasts a spacious operator compartment to be spacious, with excellent head and shoulder clearance and a full suspension seat. Even during a long shift, operators can rely on the Series N to provide comfortable working conditions.

Sustainability is also a major concern for many companies. Customers looking to reduce the environmental impact of their operations have a wealth of choice with Yale products. From efficient engines to electric batteries, there are a range of power solution options for Yale materials handling equipment. Yale experts are on hand to help guide customers to the best option for their individual needs. Lithium-ion batteries can be integrated in certain models of Yale products, and boast the benefit of opportunity charging during breaks in shift. This means Yale lithium-ion products offer more uptime as well as reduced running costs.

The Yale Series N lift trucks boast low fuel consumption, enabling them to do more work with less fuel; tests showed the trucks used 13% less diesel use than leading competitors. Reliable and robust components reduce the amount of maintenance required, keeping the truck moving for as long as possible and reducing downtime. An average 14% reduction in maintenance time helps keep costs under control. All these features are solutions that Yale can offer to help customers increase productivity and reduce their costs.

Not every application requires a new forklift. Demand for quality used equipment continues to grow, and with it a need for a professional approach. Second-life products offer companies an affordable option to meet their immediate requirements. Businesses may find themselves in a situation where they need to source a forklift immediately or are required to reduce expenditure. They may even need a back-up forklift to keep their operations moving smoothly. Yaleused.com enables them to source used equipment, from a local Yale dealer at a budget to suit their individual needs.

The platform gives customers instant visibility of the variety of used products available from an authorised Yale dealer and provides easy communication with the seller. Customers can find second-life machinery manufactured by a leading, global forklift manufacturer, offering the peace of mind that an official Yale dealer can offer. As well as fully serviced, well-maintained and high quality machines with instant availability, customers benefit from the local presence of an authorised Yale dealer who can provide full parts and service support, warranties and finance options.

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