Collaborative automation contributes to enhanced productivity

Universal Robots, the world’s most widely-deployed collaborative robot provider, has provided Stanley Engineered Fastening with robotic quality inspection using cobots in its Warrington Facility.

Fifteen UR3e cobots act as key components in its brand-new cells for Breakstem autonomous manufacture which have reduced product costs by approximately 10% and shortened lead times by up to 70%. They are producing approximately 350 million fasteners per annum from across the company’s product range.

The new cells fully integrate four previously independent processes, boosting productivity and improving conditions for machine operators by eliminating 2.5 tonnes of manual handling per year. Within the manufacturing process a UR3e cobot randomly selects a component for batch sampling and performs a pre-programmed quality inspection. This involves degreasing, drying, deburring and feature inspection through a digital micrometer. The cobot then performs an automated destructive test by placing the part in a Stanley Smart Gun to record the break load of the components.

Vitalij Rodnov, Advanced Manufacturing Engineer at Stanley Engineered Fastening, explained his reasons for automating quality inspection on the production line: “We needed to increase throughput and productivity in order to meet demand across our fastener product range. Freeing up our machine operators from this repetitive task allows them to add more value elsewhere in the process, delivering better profitability and shorter lead times.”

“Stanley Engineered Fastening is a great example of a company smartly using collaborative automation to make its business more successful and resilient”, added Mark Gray, Country Manager, UK & Ireland at Universal Robots. “Our cobots are helping transform so many organisations whose potential would otherwise be constrained by labour shortages, limited production space or rising production costs.”

Collaborative automation contributes to enhanced productivity

Universal Robots, the world’s most widely-deployed collaborative robot provider, has provided Stanley Engineered Fastening with robotic quality inspection using cobots in its Warrington Facility.

Fifteen UR3e cobots act as key components in its brand-new cells for Breakstem autonomous manufacture which have reduced product costs by approximately 10% and shortened lead times by up to 70%. They are producing approximately 350 million fasteners per annum from across the company’s product range.

The new cells fully integrate four previously independent processes, boosting productivity and improving conditions for machine operators by eliminating 2.5 tonnes of manual handling per year. Within the manufacturing process a UR3e cobot randomly selects a component for batch sampling and performs a pre-programmed quality inspection. This involves degreasing, drying, deburring and feature inspection through a digital micrometer. The cobot then performs an automated destructive test by placing the part in a Stanley Smart Gun to record the break load of the components.

Vitalij Rodnov, Advanced Manufacturing Engineer at Stanley Engineered Fastening, explained his reasons for automating quality inspection on the production line: “We needed to increase throughput and productivity in order to meet demand across our fastener product range. Freeing up our machine operators from this repetitive task allows them to add more value elsewhere in the process, delivering better profitability and shorter lead times.”

“Stanley Engineered Fastening is a great example of a company smartly using collaborative automation to make its business more successful and resilient”, added Mark Gray, Country Manager, UK & Ireland at Universal Robots. “Our cobots are helping transform so many organisations whose potential would otherwise be constrained by labour shortages, limited production space or rising production costs.”

Cleveron moves towards autonomous delivery in NL

Estonia-based technology company Cleveron‘s unmanned autonomous vehicle took on the city of Eindhoven, the Netherlands, to be part of a 5-day pilot project carried out by DPD Netherlands and Cleveron. This marks the start of bringing autonomous delivery services to the public streets of the Netherlands.

The rapid growth of e-commerce has changed the playing field for companies operating in the retail and logistics sector. Keeping up with consumer trends requires a modern approach; thus, adopting new technologies and clever solutions is essential. Cleveron and its robot courier, Cleveron 701, offers just that.

Cleveron 701 is the first unmanned autonomous delivery vehicle in Europe with a license to operate on public streets. It’s designed as a multi-purpose delivery platform to which the operator can add suitable modifications for serving different delivery needs.

So, how does a robotic courier service differ from a conventional service? For the consumers, the ordering process stays similar to any other service. However, on the operational side, while the delivery process is autonomous, each robot is supervised remotely by a teleoperator. Teleoperators assist autonomous robots in managing tricky situations in traffic, resulting in a safe and steady journey through the city.

As Cleveron’s technology evolves, a ratio of 1:10 will be achieved. This means that just one teleoperator will monitor a fleet of 10 autonomous delivery vehicles. This drastically reduces last-mile delivery costs and resolves the challenges of driver shortages in the logistics industry.

“DPDgroup is an innovation leader in the logistics sector, and we are delighted to have performed an exploratory pilot together with DPD Netherlands, advancing the development of robotic courier services,” explained the CEO of Cleveron, Arno Kütt. “We will continue developing and improving our solutions to make last-mile delivery quicker, more efficient, and sustainable. This will benefit both companies and consumers alike.”

Jorin Aardoom, Manager of Data & Innovation at DPD Netherlands, added: “At DPD Netherlands, we strive every day to do better for our parcel senders and receivers. We are proud to experiment with innovative solutions for a sustainable future in parcel delivery. The pilot of autonomous delivery together with Cleveron showed promising results. DPD Netherlands is excited to explore more innovative solutions supporting a future in green, sustainable delivery and mobility.”

Thus far, the vehicle had been driving on Estonian city streets; this is the vehicle’s first experience driving and delivering parcels abroad. As it turns out, home-field advantage is not a significant factor. The vehicle can drive anywhere successfully and be safeguarded by a teleoperator even from Estonia, some 1,500km away from the Netherlands.

CLICK HERE to watch the video.

Cleveron moves towards autonomous delivery in NL

Estonia-based technology company Cleveron‘s unmanned autonomous vehicle took on the city of Eindhoven, the Netherlands, to be part of a 5-day pilot project carried out by DPD Netherlands and Cleveron. This marks the start of bringing autonomous delivery services to the public streets of the Netherlands.

The rapid growth of e-commerce has changed the playing field for companies operating in the retail and logistics sector. Keeping up with consumer trends requires a modern approach; thus, adopting new technologies and clever solutions is essential. Cleveron and its robot courier, Cleveron 701, offers just that.

Cleveron 701 is the first unmanned autonomous delivery vehicle in Europe with a license to operate on public streets. It’s designed as a multi-purpose delivery platform to which the operator can add suitable modifications for serving different delivery needs.

So, how does a robotic courier service differ from a conventional service? For the consumers, the ordering process stays similar to any other service. However, on the operational side, while the delivery process is autonomous, each robot is supervised remotely by a teleoperator. Teleoperators assist autonomous robots in managing tricky situations in traffic, resulting in a safe and steady journey through the city.

As Cleveron’s technology evolves, a ratio of 1:10 will be achieved. This means that just one teleoperator will monitor a fleet of 10 autonomous delivery vehicles. This drastically reduces last-mile delivery costs and resolves the challenges of driver shortages in the logistics industry.

“DPDgroup is an innovation leader in the logistics sector, and we are delighted to have performed an exploratory pilot together with DPD Netherlands, advancing the development of robotic courier services,” explained the CEO of Cleveron, Arno Kütt. “We will continue developing and improving our solutions to make last-mile delivery quicker, more efficient, and sustainable. This will benefit both companies and consumers alike.”

Jorin Aardoom, Manager of Data & Innovation at DPD Netherlands, added: “At DPD Netherlands, we strive every day to do better for our parcel senders and receivers. We are proud to experiment with innovative solutions for a sustainable future in parcel delivery. The pilot of autonomous delivery together with Cleveron showed promising results. DPD Netherlands is excited to explore more innovative solutions supporting a future in green, sustainable delivery and mobility.”

Thus far, the vehicle had been driving on Estonian city streets; this is the vehicle’s first experience driving and delivering parcels abroad. As it turns out, home-field advantage is not a significant factor. The vehicle can drive anywhere successfully and be safeguarded by a teleoperator even from Estonia, some 1,500km away from the Netherlands.

CLICK HERE to watch the video.

TPN equips forklifts with rugged tablets

Technology has always played a huge part in staying competitive in the logistics industry, with mobile solutions forming a critical piece across depots, on-site and for managing vehicles. So, when The Pallet Network (TPN) was looking to replace the vehicle-mount mobile devices used by its forklift drivers at the company’s three UK depots it turned to IT services partner Jade Solutions to find the right replacement solution.

TPN is a leading UK pallet freight delivery network, last year shipping 4.6m pallets via its network of 119 regional transport partners and their 130+ depot locations. Their purpose-built main hub is in Sutton Coldfield and is Europe’s biggest cross dock, capable of unloading 57 trailers simultaneously and handling 20,000 pallets a night with workflows optimised using artificial intelligence. Its additional two regional hubs are in Preston and Northampton.

Continuous improvement

For Robert Haigh, IT Director at TPN, the problem was simple: “We had ageing Windows 7 devices mounted in our forklifts that were no longer supported and getting pretty tired. These devices are critical to our operations and used by the drivers constantly, so it was clear that they needed to be modernised. Our customers choose TPN because of our reliability, efficiency and transparency, which helps us deliver a successful logistics distribution service. Together with taking the opportunity to upgrade the old hardware, we also knew we could make further improvements by moving to the latest Android platform and deploying new software for our forklift operators to use.”

Working with trusted IT services partner Jade Solutions, the company set about evaluating options. It  looked at all the leading industry providers alongside Panasonic TOUGHBOOK and its rugged Android A3 tablet. TPN required 150 new devices, with 130 deployed on forklifts at any one time.

“The Panasonic device immediately stood out as different,” said Haigh. “It was a much more polished and complete package in terms of design and robustness. In our environment, we knew we needed a tough device, but it’s a bit of minefield selecting a product that is rugged, carries the right features and is future proof enough to last us at least five years. Although we were actively involved in the hardware selection process, we really relied on Jade’s team to help us navigate and choose the right solution for our business.”

The critical factors in choosing the new devices were their ruggedness and reliability in the challenging working environment and the ability to run TPN’s in-house developed software application for managing and moving the pallets. In addition, ease of management and long-term support for the devices were other important considerations.

“We knew that Panasonic TOUGHBOOK devices had a reputation for being rugged to a military-grade but operating on our forklifts they needed to be TPN-grade rugged,” joked Haigh. In the past most damage to the old devices had been caused by the buckles on the seatbelts of the forklifts springing back when unclipped and smashing the device screen.

“We tested the Panasonic device by lassoing the device with the belt and there wasn’t a scratch,” explained Haigh. The TOUGHBOOK A3 is designed to help mobile workers combat the toughest tasks. It is water and dust resistant (IP65) and drop tested to 1.5 metres.

Another important factor in the choice of device was the large 10.5-inch screen and bright outdoor readable display, which enables the drivers to see quickly and easily which pallets must be moved next and where.

The third critical element of the offering was Panasonic’s long-term and regular updates and support for the Android operating system through its COMPASS offering and its ProTect Warranty.

Panasonic COMPASS offers everything TPN needs to configure, deploy and manage their new tablets securely. It’s designed to give organisations the confidence to take advantage of the flexibility offered by the Android operating system with the reassurance that Panasonic’s devices are always business-ready for applications, management and security.

TPN also took advantage of Panasonic’s 5-year ProTect Warranty to provide complete peace of mind throughout the lifecycle of the devices. “When you rely on technology as much as we do in our business, you need to know that your hardware is reliable and that when things go wrong it is going to be taken care of immediately,” said Haigh. “That allows us to concentrate on developing our software and continuing to improve the efficiency of service we offer our customers.”

Lastly, TPN chose SOTI to secure, manage and support their mobile operations after seeing the close working relationship between Panasonic and SOTI partners and how intuitively the SOTI ONE Platform worked with Panasonic devices. SOTI Assist makes it easy and efficient for technicians to analyse, troubleshoot and resolve mobile device and app issues from anywhere, at any time. Rolling out regular application updates to the new devices is also much more efficient using SOTI MobiControl.

“Reducing downtime is critical for us,” explained Haigh. “Using SOTI as the deployment tool, we have updated our software four or five times with tweaks and improvements and it’s very simple. As soon as we decide to deploy the update, it is on the devices in minutes.

“In addition, we have never had visibility of our mobile assets in the past. Now we can log on and see exactly what’s happening with each device. It’s easy remote management, visibility and control. For example, we can see if a device battery is running low, or if the device hasn’t been switched on properly.”

Positive feedback

The new forklift devices have been positively received by the drivers. “The feedback has been really positive,” said Haigh. “They immediately noticed how quickly the new devices work and that the connectivity is much better than with the old devices. There are practically no connectivity blackspots any longer, which has really saved us time and increased the productivity of our drivers.

“Importantly, we also didn’t need to spend any time or money to train the drivers to use the devices. It is all very intuitive. They just went to the forklifts and started using the new solution straight away.”

Having a true partnership approach to tackling the problem was equally as important to the TPN team, as Haigh confirmed: “Because the deployment of technology is so important to our business, we can be quite particular about what we want and sometimes even come across as a bit stubborn, but I was impressed with the pragmatism and support offered by Jade and Panasonic from day one. It really felt like a three-way partnership where we were all going to benefit from getting it right.

“We want to work with organisations that are creative with their solutions, deliver on their promises and that go above and beyond to meet our needs. I can say without doubt that Jade Solutions do that.”

Moving forward, TPN plans to extend the use of the devices for additional purposes at the hub, by undocking the devices from the forklifts and using them for supervisor checks, yard management and door control.

“Ultimately, we now have a solution that is ideal for our working environment and that we can rely upon to do the job, allowing us to concentrate on delivering and fast, transparent and competitive service to our customers,” concluded Haigh.

TPN equips forklifts with rugged tablets

Technology has always played a huge part in staying competitive in the logistics industry, with mobile solutions forming a critical piece across depots, on-site and for managing vehicles. So, when The Pallet Network (TPN) was looking to replace the vehicle-mount mobile devices used by its forklift drivers at the company’s three UK depots it turned to IT services partner Jade Solutions to find the right replacement solution.

TPN is a leading UK pallet freight delivery network, last year shipping 4.6m pallets via its network of 119 regional transport partners and their 130+ depot locations. Their purpose-built main hub is in Sutton Coldfield and is Europe’s biggest cross dock, capable of unloading 57 trailers simultaneously and handling 20,000 pallets a night with workflows optimised using artificial intelligence. Its additional two regional hubs are in Preston and Northampton.

Continuous improvement

For Robert Haigh, IT Director at TPN, the problem was simple: “We had ageing Windows 7 devices mounted in our forklifts that were no longer supported and getting pretty tired. These devices are critical to our operations and used by the drivers constantly, so it was clear that they needed to be modernised. Our customers choose TPN because of our reliability, efficiency and transparency, which helps us deliver a successful logistics distribution service. Together with taking the opportunity to upgrade the old hardware, we also knew we could make further improvements by moving to the latest Android platform and deploying new software for our forklift operators to use.”

Working with trusted IT services partner Jade Solutions, the company set about evaluating options. It  looked at all the leading industry providers alongside Panasonic TOUGHBOOK and its rugged Android A3 tablet. TPN required 150 new devices, with 130 deployed on forklifts at any one time.

“The Panasonic device immediately stood out as different,” said Haigh. “It was a much more polished and complete package in terms of design and robustness. In our environment, we knew we needed a tough device, but it’s a bit of minefield selecting a product that is rugged, carries the right features and is future proof enough to last us at least five years. Although we were actively involved in the hardware selection process, we really relied on Jade’s team to help us navigate and choose the right solution for our business.”

The critical factors in choosing the new devices were their ruggedness and reliability in the challenging working environment and the ability to run TPN’s in-house developed software application for managing and moving the pallets. In addition, ease of management and long-term support for the devices were other important considerations.

“We knew that Panasonic TOUGHBOOK devices had a reputation for being rugged to a military-grade but operating on our forklifts they needed to be TPN-grade rugged,” joked Haigh. In the past most damage to the old devices had been caused by the buckles on the seatbelts of the forklifts springing back when unclipped and smashing the device screen.

“We tested the Panasonic device by lassoing the device with the belt and there wasn’t a scratch,” explained Haigh. The TOUGHBOOK A3 is designed to help mobile workers combat the toughest tasks. It is water and dust resistant (IP65) and drop tested to 1.5 metres.

Another important factor in the choice of device was the large 10.5-inch screen and bright outdoor readable display, which enables the drivers to see quickly and easily which pallets must be moved next and where.

The third critical element of the offering was Panasonic’s long-term and regular updates and support for the Android operating system through its COMPASS offering and its ProTect Warranty.

Panasonic COMPASS offers everything TPN needs to configure, deploy and manage their new tablets securely. It’s designed to give organisations the confidence to take advantage of the flexibility offered by the Android operating system with the reassurance that Panasonic’s devices are always business-ready for applications, management and security.

TPN also took advantage of Panasonic’s 5-year ProTect Warranty to provide complete peace of mind throughout the lifecycle of the devices. “When you rely on technology as much as we do in our business, you need to know that your hardware is reliable and that when things go wrong it is going to be taken care of immediately,” said Haigh. “That allows us to concentrate on developing our software and continuing to improve the efficiency of service we offer our customers.”

Lastly, TPN chose SOTI to secure, manage and support their mobile operations after seeing the close working relationship between Panasonic and SOTI partners and how intuitively the SOTI ONE Platform worked with Panasonic devices. SOTI Assist makes it easy and efficient for technicians to analyse, troubleshoot and resolve mobile device and app issues from anywhere, at any time. Rolling out regular application updates to the new devices is also much more efficient using SOTI MobiControl.

“Reducing downtime is critical for us,” explained Haigh. “Using SOTI as the deployment tool, we have updated our software four or five times with tweaks and improvements and it’s very simple. As soon as we decide to deploy the update, it is on the devices in minutes.

“In addition, we have never had visibility of our mobile assets in the past. Now we can log on and see exactly what’s happening with each device. It’s easy remote management, visibility and control. For example, we can see if a device battery is running low, or if the device hasn’t been switched on properly.”

Positive feedback

The new forklift devices have been positively received by the drivers. “The feedback has been really positive,” said Haigh. “They immediately noticed how quickly the new devices work and that the connectivity is much better than with the old devices. There are practically no connectivity blackspots any longer, which has really saved us time and increased the productivity of our drivers.

“Importantly, we also didn’t need to spend any time or money to train the drivers to use the devices. It is all very intuitive. They just went to the forklifts and started using the new solution straight away.”

Having a true partnership approach to tackling the problem was equally as important to the TPN team, as Haigh confirmed: “Because the deployment of technology is so important to our business, we can be quite particular about what we want and sometimes even come across as a bit stubborn, but I was impressed with the pragmatism and support offered by Jade and Panasonic from day one. It really felt like a three-way partnership where we were all going to benefit from getting it right.

“We want to work with organisations that are creative with their solutions, deliver on their promises and that go above and beyond to meet our needs. I can say without doubt that Jade Solutions do that.”

Moving forward, TPN plans to extend the use of the devices for additional purposes at the hub, by undocking the devices from the forklifts and using them for supervisor checks, yard management and door control.

“Ultimately, we now have a solution that is ideal for our working environment and that we can rely upon to do the job, allowing us to concentrate on delivering and fast, transparent and competitive service to our customers,” concluded Haigh.

Waitrose expands warehouse with AR Racking

The renowned supermarket chain brand Waitrose & Partners has increased its storage capacity with the extension of its facilities in Magna Park (Milton Keynes, UK) to consolidate its position as a leader in its sector in the British market. To do so, it has relied on AR Racking, a European benchmark in storage systems.

The new extension consists of an intralogistics solution with AR Racking’s adjustable pallet racking that achieved an added storage capacity for 13,604 UK pallets. It is a storage system that will provide the warehouse with great agility in loading and unloading operations, with direct and immediate access to the goods. A solution perfectly adapted to the increase in demand for consumer goods and the demand on delivery times.

Waitrose is owned by the John Lewis Partnership retail group, the largest example of an employee-owned business in the UK with over 80,000 members. “Our aim is for Waitrose to remain the supermarket chain most valued by the British people and to do that we need a logistics infrastructure that allows us to hold more stock of products that can be delivered in less time,” explained Lawrence Ireson, Project Manager of the John Lewis Partnership. “We knew that AR Racking would meet their promises on this strategic extension.”

“This is a project that is tailored to the client’s needs and characteristics,” said Mike Smyth, UK Key Account Manager at AR Racking. “The racks have a paint finish in Waitrose’s corporate green colour.”

“We have strictly adhered to the delivery and installation schedules agreed with Waitrose, whose standards are exacting,” added Jim Albans, AR Racking’s UK Project Manager.

AR Racking, based in Maidenhead, has a well-established presence in the UK thanks to a service tailored to customers’ needs and the ability to deliver large projects to tight deadlines.

Waitrose expands warehouse with AR Racking

The renowned supermarket chain brand Waitrose & Partners has increased its storage capacity with the extension of its facilities in Magna Park (Milton Keynes, UK) to consolidate its position as a leader in its sector in the British market. To do so, it has relied on AR Racking, a European benchmark in storage systems.

The new extension consists of an intralogistics solution with AR Racking’s adjustable pallet racking that achieved an added storage capacity for 13,604 UK pallets. It is a storage system that will provide the warehouse with great agility in loading and unloading operations, with direct and immediate access to the goods. A solution perfectly adapted to the increase in demand for consumer goods and the demand on delivery times.

Waitrose is owned by the John Lewis Partnership retail group, the largest example of an employee-owned business in the UK with over 80,000 members. “Our aim is for Waitrose to remain the supermarket chain most valued by the British people and to do that we need a logistics infrastructure that allows us to hold more stock of products that can be delivered in less time,” explained Lawrence Ireson, Project Manager of the John Lewis Partnership. “We knew that AR Racking would meet their promises on this strategic extension.”

“This is a project that is tailored to the client’s needs and characteristics,” said Mike Smyth, UK Key Account Manager at AR Racking. “The racks have a paint finish in Waitrose’s corporate green colour.”

“We have strictly adhered to the delivery and installation schedules agreed with Waitrose, whose standards are exacting,” added Jim Albans, AR Racking’s UK Project Manager.

AR Racking, based in Maidenhead, has a well-established presence in the UK thanks to a service tailored to customers’ needs and the ability to deliver large projects to tight deadlines.

New vision brand launched

Industrial automation is based on detecting the presence, position or quality of an object in any part of the production or logistics process.

The DATASENSING brand has been launched to innovate in this area and facilitate the transition to industry 4.0. It will combine the Sensor & Safety and Machine Vision Business unit of Datalogic, a world leader in automatic data acquisition, with M.D Micro Detectors, a company operating in the design, production and sale of industrial sensors.

DATASENSING will strengthen its presence in industrial automation through a complete offering of sensors in various technologies, optoelectronic devices for the safety of machines and production plants, automated vehicles guidance and machine vision for Smart Manufacturing.

CEO Cosimo Capuzzello said: “DATASENSING starts from solid foundations and I am sure it will reach important milestones as early as 2021, with an expected turnover of €76m. Thanks to the agreement with Datalogic, we will create an industrial player with a hundred years of experience, merging two realities that have made the history of sensors in our country since the early 1970s: M.D. Micro Detectors with its pioneering product and production process technology, and Datalogic with an innovative product portfolio and a consolidated presence on a global level.”

New vision brand launched

Industrial automation is based on detecting the presence, position or quality of an object in any part of the production or logistics process.

The DATASENSING brand has been launched to innovate in this area and facilitate the transition to industry 4.0. It will combine the Sensor & Safety and Machine Vision Business unit of Datalogic, a world leader in automatic data acquisition, with M.D Micro Detectors, a company operating in the design, production and sale of industrial sensors.

DATASENSING will strengthen its presence in industrial automation through a complete offering of sensors in various technologies, optoelectronic devices for the safety of machines and production plants, automated vehicles guidance and machine vision for Smart Manufacturing.

CEO Cosimo Capuzzello said: “DATASENSING starts from solid foundations and I am sure it will reach important milestones as early as 2021, with an expected turnover of €76m. Thanks to the agreement with Datalogic, we will create an industrial player with a hundred years of experience, merging two realities that have made the history of sensors in our country since the early 1970s: M.D. Micro Detectors with its pioneering product and production process technology, and Datalogic with an innovative product portfolio and a consolidated presence on a global level.”

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