Contract Packing Digitalisation

Food logistics provider Nagel-Group is driving forward the digitalisation of its co-packing activities. With the implementation of Nulogy’s ‘Shop Floor Solution’ at over 50 locations in Europe, the company is optimising its processes and increasing both flexibility and responsiveness along the supply chain.

Following successful test installations at the Eschweiler and Deißlingen sites, Nagel-Group decided to establish Nulogy’s solution as the standard for its entire European co-packing network. The innovative software enables improved operational control over packaging and production processes and helps to increase efficiency throughout the supply chain.

Josephine Coombe, Nulogy’s Chief Commercial Officer for Europe, said: “We’re delighted to be selected by Nagel-Group as their system of record for contract packing, after the successful implementations at two trial sites. As brand customers increasingly seek collaborative and responsive partners to ensure a resilient external supply chain, digitalisation ensures that innovative logistics partners enjoy a significant competitive advantage in the market.”

Founded in 1935, Nagel-Group has a turnover of 2.2 billion euros and 11,000 employees. By standardising on Nulogy, Nagel-Group not only optimises its co-packing activities, but also improves flexibility and traceability – crucial elements in the food supply chain.

“Our partnership with Nulogy is an important step towards the further digitalisation of our service offering,” adds Jens Kleiner, Chief Operating Officer of Nagel-Group. “With its scalability and focus on operational excellence, Nulogy is the ideal partner to support our growth.”

Nulogy also sees the collaboration with Nagel-Group as a significant milestone. “Digitalisation is key to unlocking value added service opportunities across the supply chain and having one, unified platform ensures visibility and flexibility across multiple locations”, says Jason Tham, CEO of Nulogy. “We are thrilled that a leader such as Nagel-Group has chosen Nulogy as its software partner to power its co-packing and value-added services across Europe.”

Michael Lütjann, Chief Information Officer at Nagel-Group, adds: “Digitalisation is a key component of our strategy to provide our customers with excellent logistics solutions. The introduction of the Nulogy platform gives us real-time visibility into workflows, allowing us to make faster and more informed decisions.”

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Grocery Retail Giants Rely on Automation

Cimcorp is a pioneer in intralogistics solutions, simplifying material flows and improving customers’ profitability by offering innovative and efficient solutions for automation. The company’s high-level technical skills combined with software know-how have created a unique formula for success in grocery retail automation. Through its automated logistics systems, Cimcorp provides its customers with the freedom to focus on their core business and offers them peace of mind.

From field to store within 24 hours

Freshness is a paramount consumer requirement that poses challenges for grocery logistics. With Cimcorp’s solution, grocery retailers have been able to dramatically reduce logistics delivery times from field to store.

“The grocery industry is extremely competitive, as shoppers change consuming habits fast and change stores even faster,” says Kari Miikkulainen, Director of Warehouse & Distribution Industry Sales at Cimcorp. “Today, stores offering the freshest, most seasonal produce win. Our job is to help industry players provide their shoppers with more high-quality fresh produce in less time.”

Optimizing intralogistics can, at its best, halve the time taken for produce to travel from field to store. For example, Cimcorp’s intralogistics solution has revolutionized the order-fulfillment process of the Spanish supermarket giant, Mercadona, enabling the delivery of fresh and seasonal produce to stores within 24 hours. By reducing lead times and optimizing order flows, Mercadona has extended shelf life for its perishable goods, reduced food waste and enhanced the overall customer experience.

Quality is another key criterion for consumers when shopping for groceries. In order picking, speed and precision are decisive for product quality, considering that there is typically a wide assortment of fresh produce articles. Boasting the largest range of groceries in the discount segment, German food retailer, Netto Marken-Discount also automated its fresh produce logistics with Cimcorp.

Fresh produce has a limited shelf life and the longer it takes to get to the store, the greater the chance that it will spoil or lose its nutritional value. With Cimcorp’s automation expertise, Edeka Freienbrink – part of the largest German supermarket chain, Edeka Group – delivers fresh produce to its stores within 4-5 hours of receiving orders.

Securing employee safety and wellbeing

Automation can also alleviate ergonomic and labour issues, enabling operations to run in a faster and safer way. As labour availability continues to be a major challenge, employees in manual warehouses need to work harder and faster to fulfill orders accurately and on time. This poses significant ergonomic hazards and risk of injury.

“The order-fulfillment process is automated; we trust our robots with the heavy lifting,” says Miikkulainen. “Trusting automation maximizes the center’s output capacity, increasing the quality and productivity of the staff at work. This collaborative, human-robotics knowledge ensures that everything inside the four walls of the distribution center is optimized, and no orders are ever late.”

At Edeka Freienbrink, the Cimcorp system takes care of the heavy lifting and physical work, allowing Edeka to rely on fewer people at the facility and making it easier to manage. Automation leads to a more pleasant work environment, allowing employees to focus on problem solving and critical thinking.

Mercadona’s approach to the benefits of automation is very employee-centric. The accuracy and quality of picked pallets, as well as shortened lead times, are always reflected through the effect on people. Securing employee safety and avoiding excessive workload are top priorities for the Spanish grocer.

Towards more eco-friendly supply chains

Automation and strategically planned intralogistics can enable businesses to become greener. As a pioneer in intralogistics solutions for grocery retail, Cimcorp is a partner that puts sustainability, social responsibility and governance plans into action. An inventory and supply system that flows smoothly encourages long-term resilience and complies with future requirements for transparency and sustainability, while also reducing carbon footprint and fresh-produce wastage.

In addition to successfully accelerating the intralogistics of customers around the world, Cimcorp has helped many grocers to utilize reusable plastic crates (RPCs). RPCs can help to minimize environmental impact beyond food waste. RPCs can be used thousands of times, replacing cardboard boxes as the method of transport for fresh produce from the farm to the store shelf. For example, Cimcorp has helped Mercadona to match automation and RPCs for excellent results.

Cimcorp’s Warehouse Control System (WCS) helps organize intralogistics and streamline the overall supply chain in a more sustainable way. Through optimizing the loading of delivery vehicles, customers can utilize their vehicle space more efficiently, which leads to fuller trucks and therefore fewer trucks. This means driving fewer kilometers on the road, reducing both CO2 emissions and pollution from exhaust fumes.

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Cimcorp to Automate Fresh Food Distribution for Spain’s Mercadona

 

Food Logistics Operator Equips Warehouse

Choví, the sauce manufacturer, breaks into the food logistics sector with the creation of Choví Logistics, for whom AR Racking has installed a combination of dry and cold storage systems in its new logistics platform in Massalavés, Valencia.

The new business unit of Choví, dedicated to logistics and which operates as a supplier for other companies in the food sector, entrusted AR Racking to maximise the productivity of its new 8,000 m2 warehouse. The AR Racking team has manufactured and designed a comprehensive storage solution, combining a selective storage system, adjustable pallet racking, and a compact system, live pallet racking.

Adjustable pallet racking, which is highly versatile, resistant to all types of loads and allowing direct access, stores 5,400 pallets. For its part, live pallet racking, with its high-density storage and with an incline and rollers to facilitate the movement of the load, has a capacity for 1,200 positions. The height of the racking is 11,000 mm, with the top level at 10,500 mm. “Our service is comprehensive, going beyond the mere manufacture and installation of racking. Together with the customer, we believed that the combination of an adjustable pallet racking system and a compact one would more effectively meet the stock rotation needs of the different products”, commented Javier Miquel, AR Racking Sales Representative.

What’s more, around 2,000 m2 of the total area of the warehouse is dedicated to cold storage of between 3ºC and 5ºC. In any case, AR Racking’s galvanised racking guarantees the optimum storage of food thanks to its resistance to extreme temperatures.

According to David Moyá, Managing Director of Choví Logistics, “we now have a warehouse worthy of our experience in the food sector and that can meet our customers’ logistics needs”. The Valencian company has been striving for years to reach new markets and diversify its portfolio.

AR Racking is part of the Arania Group, an industrial group of companies with extensive experience and scope, and with a multi-sectoral activity based on the transformation of steel that dates back more than 80 years. AR Racking provides the market with a wide range of solutions with high certified quality standards and a comprehensive project management service. AR Racking’s industrial storage systems stand out for their innovation, reliability and optimum efficiency.

Christmas worst time for RTP loss

More returnable transit packaging (RTP) equipment goes missing during the festive season than any other time of year. But with multiple external forces continuing to wreak havoc across the food industry supply chain in 2021, this year should be the season for giving back. Paul Empson, general manager, Bakers Basco, explains why and how.

The festive season has traditionally been a time for giving, but with supply chains facing additional pressure due to the ongoing national driver shortage, the cogs (companies) that keep the food industry engine running to deliver food from source to supermarket shelves, need to reverse this trend in 2021 and encourage everybody to start giving back.

By everybody, I mean everyone – from the general public to warehouse staff, logistics managers and supermarket workers – and by giving back, I mean ensuring the safe return of equipment that might be lost or clogged up at distribution centres, in warehouses, delivery bays, Recycling & Reclamation Units (RRUs), abandoned on the street or elsewhere.

Anyone who works in the food logistics industry knows that the demand for safe, secure and efficient returnable transit packaging (RTP) hits an all-year high during the festive season. Thanks to a spike in food sales, those working behind the scenes face increased pressure to ensure additional equipment is available to transport goods across the UK to ensure that everyone gets what they need in time for Christmas Day.

But that’s easier said than done. Just as Santa has to deliver gifts across the world in just one night, that same miracle has to happen in the days leading up to Christmas to ensure that suppliers can deliver their fresh goods in a timely and efficient manner.

The problem is that, particularly in our corner of the food industry – baking – the memo alerting people to return any equipment that has been diverted out of the supply chain seems to have gotten lost in the post. Bakers Basco equipment – which includes our plastic bakery trays and dollies – carry an embossed label stating who the owner is. All of this equipment is designed to be reused again and again for a life span of up to 10 years and is then recycled once it has come to the end of its useful life.

It might not be a diamond ring or the latest tech gadget, but this vital piece of equipment has value. It is relied upon daily to ensure the safe and efficient delivery of fresh bread and baked goods across the UK – even more so during the busy festive season – plus, it’s designed to be environmentally friendly as part of the circular economy.

When any piece of equipment goes missing from the supply chain, it can be costly to replace – not just from a monetary value but to the detriment of the environment. After all, who wants more unnecessary plastic out in the world if it’s not being returned and reused responsibly?

It’s not a shortage issue, it’s a stuck issue. There is plenty of equipment in circulation to keep the festive spirit alive – but not if it’s stuck in the wrong place or in the wrong hands.

So, as I’m writing my wish list to Santa for Christmas this year, it’s to send this important message to everybody, raise awareness of what people should do if they come across any of our equipment where it shouldn’t be, and know that all they have to do is give us a call and Bakers Basco will come and collect it for free, wherever it is in the UK.

And while ‘Basco’s little helpers’ – our national investigations team – are working harder than ever to track down and reclaim equipment that has been diverted out of the supply chain, today it’s on everyone to play their part to ensure that everyone gets a gift they deserve this Christmas.

Food Logistics Specialist Consolidates Presence in Le Havre

The Seafrigo group, a major player in controlled-temperature logistics for food products, is strengthening its presence in Le Havre’s port area by setting up a facility located at the Seafrigo Logistics Park. This logistics facility near Le Havre’s Red Bridge will comprise two warehouses whose construction began last September. Each warehouse, designed for the storage of dry products, will cover an area of 30,000 sq. m.

The “dry” 60,000 sq. m. facility, due to enter service in October 2021, is additional to the 16,000 sq. m. of buildings dedicated to the already existing flows of fresh and deep-frozen products. The Port of Le Havre is pleased to be able to assist in the conversion of this vacant lot for the benefit of a project that will underpin industrial, logistics and maritime activities that generate value-added.

“I salute this major expansion project as it now comes to fruition. And I am pleased to stand alongside AGRE in supporting SEAFRIGO – a longstanding partner of the Port – in its development at the heart of the Le Havre area. The decisiveness shown by these companies in choosing to create this new facility testifies to their confidence in our Port and the attractiveness of the Seine Axis”, Baptiste Maurand, CEO of HAROPA – Le Havre Port tells us.

As Eric Barbé, Chairman and CEO of the Seafrigo group explains: “Le Havre, which enjoys a strategic geographical location for food exports and warehousing, has today some of the biggest maritime terminals in Europe. Based at the heart of the port infrastructure, the Seafrigo Logistics Park provides rapid access to Rungis wholesale market. Our close partnerships with major shipping lines also enable us to ship products to all destinations leaving from and arriving at Le Havre.”

“AG Real Estate has already invested in Le Havre through its 92,000 sq. m. XXL logistics project, delivery of which is scheduled for the second quarter of 2021, and is the owner of the building constructed for Seafrigo. This further investment in the Port of Le Havre allows us to confirm our interest in supporting logistics actors for so-called “turnkey” programmes” adds Thibault Delamain, CEO of AG Real Estate France.

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