Innovative LIFO Storage System Transforms Deep-Freeze Logistics

In a commercial relationship that combines both innovation and efficiency, AR Racking has successfully completed its latest collaboration project with Nordfrost GmbH & Co.KG to optimise refrigeration logistics processes. This strategic partnership reflects the growing need for advanced storage solutions that can handle the unique challenges of cold chain logistics, particularly in the demanding environment of deep-freeze storage.

“This project is a test of the ability of our solutions to meet the specific requirements of deep-freeze logistics,” said Kai Thiemann, Key Account Manager for AR Racking Northern Germany. “We are delighted to have been able to generate operational improvements for our customer with the successful implementation of the LIFO AR Live Storage system. This project demonstrates how we can adapt our systems to the specific needs of our customers, ensuring maximum efficiency and streamlined operations.”

The project was rolled out in two phases. In the first phase, the system was installed across an area of 840 m², allowing Nordfrost to use the system immediately in a partial area, which helped them start storing goods without delay. The early start was crucial for ensuring minimal disruption to their ongoing operations. Following the success of this initial phase, a second phase was implemented, covering an additional 630 m². This marked a further step in the modernisation of the storage system, enabling Nordfrost to enhance its overall logistics efficiency.

The successfully implemented project complies with stringent cold storage standards and demonstrates the flexibility, robustness, and high performance of the AR Live Storage LIFO system, specifically tailored for deep-freeze conditions where maintaining product quality is paramount. The adaptability of the solution shows AR Racking’s capacity to meet industry-specific requirements, offering clients like Nordfrost a competitive edge in their operational processes.

Oliver Kellner, director of the Nordfrost subsidiary in Hann. Münden, added, “The new push-back system complements our logistics processes at the plant and allows for better use of existing storage capacity. It has enabled us to optimize how we manage and move our stock, particularly in terms of handling perishable items in a timely and efficient manner.”

This collaboration not only highlights the operational benefits of advanced storage systems but also serves as a model for future cold storage projects where efficiency, flexibility, and compliance with strict standards are critical for success. The project underscores how modern logistical solutions can transform operational capabilities in industries with demanding storage conditions like deep-freeze logistics.

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AR Racking Lands in the United States

AR Racking, a company specialised in manufacturing, designing, calculating and installing storage solutions, strengthens its presence in North America with the creation of its US subsidiary and the opening of its office in Charlotte (North Carolina). It is a strategic commitment initiated at the end of last year that will be consolidated in 2023.

AR Racking, present in more than 60 markets, has been carrying out major storage projects in the United States for years in partnership with the most important system integrators for large automated warehouses. AR Racking arrives in the United States to help American companies improve their competitiveness through the optimisation of their logistics centres or warehouses, regardless of their industrial sector and their intralogistics needs. For this it has a wide range of industrial racking solutions for both pallet loads and small and medium-sized loads.

AR Racking Inc. is led by Pablo Montes, who has specialist training and extensive experience in various strategic and technical management roles, providing exhaustive product knowledge, as well as project and team management skills. “We have interesting contacts and customers, and in this initial phase our task is to be perceived in the United States as a reference in the sector and as a reliable, innovative company offering a specialised service that covers all the installation phases,” explained Montes.

The core of the activity will be new projects in which AR Racking will provide its added value with the advanced technology of its systems, its excellent response capacity and maximum exposition of the ‘turnkey’ concept. To offer the best solutions, the company has strategic partnerships with pioneering intralogistics company specialised in technical and robot components integrated in its industrial racking systems.

Members of MHI and presentation at ProMAT

AR Racking belongs to MHI (Material Handling Industry), the most important logistics and the supply chain association in the United States with around 800 members and 18 interest groups, and the RMI (Rack Manufacturers Group), which endorses the company’s expertise in everything related to steel, racking and engineering solutions.

The company will also be present at one of the largest logistics and supply chain events in the United States, the ProMAT trade show, which will take place in Chicago from 20 to 23 March and serve as an ideal showcase to make itself known to the professional audience.

AR Racking currently has offices in France, Germany, United Kingdom, Colombia, Chile and Peru, as well as its headquarters and production centre, both in the north of Spain. With an export rate of over 85%, the company has carried out to date more than 34,000 storage projects worldwide. It has a production capacity of +100,000 tonnes of steel. AR Racking’s industrial racking systems come with a 5-year quality guarantee and are made of pre-galvanised material as standard.

AR Racking is part of the Arania Group, an industrial group of companies with extensive experience and scope, and with a multi-sectoral activity based on the transformation of steel that dates back more than 80 years. It provides the market with a wide range of solutions with high certified quality standards and a comprehensive project management service. The company’s industrial storage systems stand out for their innovation, reliability and optimum efficiency.

50% Spike in Demand for Retail Storage, says Shelving Specialist

A surge in online shopping during lockdown has proved to be a shot in the arm for retail storage solutions. Racking and shelving specialist, Stanley, which has seen demand for storage solutions jump by a massive 50% in just nine months.

According to the Centre for Retail Research (CRR), 2020 was the most troubled period for the UK high street in over 25 years. Its research found that almost 16,000 stores closed their doors permanently due to the impact of Covid-19, which resulted in the loss of some 200,000 jobs, in what is the UK’s biggest private employment sector.

Whilst the lockdowns have dealt a devastating blow to high street footfall, there has been a surge in shopping from home. Booming online retail is expected to add well over £5bn to a total of £79bn e-commerce sales this year in the UK, according to analysts at Edge Retail Insight. A consequence of the huge shift to e-commerce has been correlative growth in demand for warehouse and retail storage space.

Analysis by real estate advisor, Knight Frank, indicates that the continued rise in online shopping could drive demand for an additional 92 million square feet of industrial storage space across the UK by 2024. Its examination of data over five years suggests that the spike in online sales in 2020, which required a further 30 million square feet of space, will increase to 92 million square feet over the next three years, as the trend towards online shopping accelerates, irrespective of the anticipated end to the pandemic.

According to Graham Sharp, Managing Director of Stanley, which manages the storage needs for a number of major household brands, the forced change in customer behaviour due to Covid-19 has put significant pressure on retailers to stock required items and be able to deliver the next day, in order to remain competitive:

“There’s no question that the pandemic has influenced consumer habits for the long term in how we browse and buy goods and services. This change has driven retailers to establish more distribution hubs, expand their stockholding and maximise space. Since the first lockdown in March, Stanley has seen a marked spike in demand for the supply and fit-out of racking, shelving and mobile space optimisation solutions. Revenues are up by over 50% and our order book is still growing. We expect this to continue throughout 2021 with the after effects of Brexit contributing to this, as businesses look at stockpiling goods to mitigate import delays and supply chain issues.”

In the rush for a bespoke retail storage solution, however, education of the customer in relation to ordering the most appropriate and safest option is also incredibly important, as Stuart Wallace, Stanley’s Head of Storage Division, explains:“There is still market confusion about racking and shelving with many businesses thinking it’s all the same, which of course it’s not. The fundamental difference is that with shelving, high turnover, lightweight goods are handled manually on a constant basis, whilst with racking, placement and retrieval normally relates to heavier unit loads, which require the use of fork-lift trucks or other mechanical equipment.”

Continued Wallace: “What can be overlooked in times of sudden growth is the fine detail in respect of health and safety. For example, it’s critical that every storage solution fulfils the necessary fire, load rating and operator safety compliance, through correct installation that’s fit for purpose. Stanley’s expert storage team has a combined experience of over 40 years in the industry, which ensures that our customers are covered by all the correct certifications and health and safety legislation.”

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