Cyber Monday: “No delivery chaos”

Importers of fast-moving consumer goods don’t need to be on high alert when it comes to mega retail events such as Black Friday or Cyber Monday in November – at least in regards of sea freight rates and transit times. The supply chain experts at Setlog, a software company based in New York City and Germany, do not expect delivery chaos or a sharp rise in ocean freight rates for containers from the Far East before well-known shopping events and in the run-up to Christmas.

The main reason is that importers of consumer goods have learned from the Covid-19 pandemic and are now ordering their products on average one week earlier than they did in 2020 or before the pandemic. In addition, order volumes have fallen by up to 25% since the summer compared to the previous year. This can be seen in an analysis of 80 Setlog customers and brands on October 14th. Another finding: in the months from June to September, transit times shortened by up to seven days compared to the same period last year.

However, retailers only have small reason to be happy about the situation: “The cause of the decrease of order volumes by up to a quarter is the companies’ fear that consumers will buy significantly less in stores or online by the end of the year in comparison to the previous year – due to the current political and economic climate,” emphasises Ralf Duester, member of Setlog’s Board of Management.

In addition to the lower order volumes, other reasons contribute to the fact that the delivery situation is significantly more relaxed than a year ago. Overall, there is more capacity at the moment. There are half a million more containers in circulation and depending on the route, the ships are hardly overbooked at all, compared to being four times overbooked a year ago. As a result, transit times of container ships from Asia are levelling off again at 35 to 38 days, depending on the route and loop.

According to Setlog, sea freight rates have eased considerably, and are now only a quarter of the peak values during Covid-19. Back then, companies had to shell out between $16,000 and $20,000 for a 40-foot container. Now, depending on the port of departure, route, and shipping company, they have to put less than $5,000 on the table. On the spot market, prices of $4,000 and less are now being offered, even if it is not always possible to return the container to an inland depot, which makes drayage costs more expensive.

However, this trend, which is welcome for importers in general, is currently being dampened by a particular misery for European companies: while business is running almost smoothly, for example in Shanghai, the world’s busiest port, ships are still jammed on the North Sea waiting to enter the port of Hamburg. Therefore, it can still be too late for very tightly calculated or delayed promotional goods, even if there is a general improvement of the current status.

According to Setlog, delays of up to eight days are still to be expected in occasional cases. The situation is constantly improving, however US east coast-bound ships that call at a North Sea port prior to their journey across the Atlantic might experience delays, too.

In the pre-Christmas season, the results of many importers of fashion, toys, household articles and more are not only diminished by lower demand, but also by rising purchase prices. Depending on the product and country, Setlog registers price increases of between 8% and 15% – not considering the strong US dollar, as purchases in Asia are generally not made in Euros.

According to supply chain expert Duester, the increased prices for goods from the Far East do not lead to large-scale production volumes of T-shirts or household goods being relocated from Asia to Europe or the US. “Labour and production costs are still significantly higher here,” Duester said.

Nevertheless, he observes shifts in Asia. Some orders are placed in Vietnam or India instead of China. This can also be seen in freight rates and container demand. While ocean freight rates for 40 DC containers continue to fall in China – they are currently about half the price they were at the beginning of the year – price levels in India and Vietnam have stabilised over the past two months. In several ports – including Mundra, Nhava Sheva and Ho Chi Minh City (pictured), the demand for containers has increased significantly though.

A new port of destination, port strikes, political crises: In times of disrupted supply chains, companies that use software to bring transparency into their value chain and who communicate changes to their supply chain partners in real time are particularly in an advantage. “Since the credo ‘resilience before efficiency’ has been applied in supply chain management, many companies have rethought their approach. The supply chain is better planned, monitored, and managed,” concludes Duester.

 

DHL Express expands Johor Gateway facility

DHL Express, the world’s leading international express service provider, has opened its expanded RM10.8m (approx. €2.35m) Johor Gateway located within the Senai Airport City industrial park. Spanning over 6,000 sq m of warehouse space, the facility is more than twice the size of its predecessor and will support robust trade growth in Malaysia’s southern region.

The new Johor Gateway comes equipped with a high-speed conveyor system capable of sorting up to 1,900 shipments per hour. This offers improved shipment processing for the more than 1,800 parcels and documents bound for and coming from the facility’s busiest trade lanes, namely the United States, Australia, United Kingdom, Singapore, Germany, Hong Kong, China, and Japan. The faster transit times make for an uptick in service quality for customers in Johor and Singapore.

The facility’s opening was officiated by Yang Berhormat Lee Ting Han, Johor State Executive Councilor, and Investment, Trade, and Consumer Affairs Committee Chairman. Sean Wall, Executive Vice President of Network Operations and Aviation at DHL Express Asia Pacific, and Julian Neo, Managing Director of DHL Express Malaysia and Brunei, were also present alongside representatives from local authorities, investment bodies, and customers.

“Johor has long emerged as a major centre of economic activity and recently recorded RM60.9 bn (approx. €13.3bn) in investments from January to June this year. This is the highest in the country and the highest-ever for our state,” said Y.B. Lee. “DHL’s continued confidence is a strong endorsement of our strategic position in Asia Pacific and our dynamic business landscape.”

Sean Wall added: “As one of the fastest growing economies, Johor remains a critical element of the regional DHL network. The Johor Gateway shows our commitment to enhancing connectivity for the countries and communities we serve. Through its upgrades, our new facility can rise to the demands of increasing cargo volumes driven by the state’s strong import and export performance.”

Managed by 135 Certified International Specialists, the Johor Gateway is designed with the highest security standards as per Transported Asset Protection Association (TAPA) guidelines. In addition to high-definition digital cameras that identify and capture shipment movement piece by piece, advanced X-ray and explosive trace detection (ETD) machines are in place.

In line with Deutsche Post DHL Group’s commitment to achieving net-zero carbon emissions by 2050, the facility is fitted with state-of-the-art solar panels and energy-efficient infrastructure that cut the release of greenhouse gases by an estimated 22%.

“The new Johor Gateway is a testament to the enormous extent that global trade has intensified. Overseas markets will remain important to help SMEs and large corporations realise their growth potential. With the bigger and enhanced facility, DHL Express can better help homegrown brands to get their business from where they are to where they want to be,” said Neo.

The Johor Gateway is one of six gateways across the DHL Express Malaysia aviation and ground network. This includes 11 service centres, 137 retail outlets and service points, 347 vehicles, 73 weekly flights, four dedicated aircrafts, and 1,500 employees to ensure comprehensive service coverage.

 

CakeBoxx makes executive team appointment

CakeBoxx Technologies has appointed digital supply chain expert James Blom to its executive team. Building on CakeBoxx Technologies’ record year-over-year growth in 2020 (200%) and 2021 (260%), Blom’s appointment follows the announcements of CakeBoxx’s new COO, James Campbell, and new CTO, Sean Tan.

With this expanded executive team, the company says it is well-positioned for 2023 to accelerate its leadership in specialised supply chain platforms and container solutions for renewable energy, defence, and critical infrastructure projects associated with autonomous transportation and automation.

“We have seen unprecedented demand across multiple industries for our specialised transportation platforms,” said Daine Eisold, Founder and CEO of CakeBoxx Technologies. “With our reputation for integrated systems engineered modular, intermodal transport and storage platforms in the wind energy and defence sectors, we are naturally gravitating toward the exciting autonomous naval, aerospace, and uncrewed vehicle systems industries to develop advanced transportation solutions for their high-value, mission-critical programmes.

“We are now being asked to reimagine container and supply chain transportation holistically. This involves everything from rearchitecting container cargo operations, intermodal facilities, transloading and warehousing, to evolving the performance of global digital supply chain platforms. By integrating advances in supply chain visibility, tracking, and real-time intelligence software for shipping and logistics with physical, unmanned, automated, robotic, and hybrid autonomous transportation systems, we can make tremendous strides in the overall utility and value of complete global supply chain assets.

“Jim Blom is an incredibly talented, multi-dimensional systems thinker and visionary. I have worked with him over the past two decades in maritime cargo security, transportation performance logistics, and supply chain visibility, relying heavily on his guidance and mentoring. After years of incubation, CakeBoxx Technologies has matured to a stage of development where Jim’s abilities can be fully incorporated and will have a profound effect on our growth.

“It was an easy decision for the Board and I to ask Jim to join our team to scale our business model and growth strategy. By adding Jim as our CRO, we will accelerate our FY22 -FY25 revenues with new shipping solutions and third-party logistics platform offerings that provide unprecedented advances in performance, automation, and artificial intelligence.”

CakeBoxx Technologies has evolved its intrinsically simple, incredibly effective two-piece shipping container design for over more than a decade, providing safe transport for numerous specialised assets of strategic importance. This includes an increasingly complex array of both out-of-gauge and in-gauge cargos, superloads such as wind turbines and gearboxes, jet engines, uncrewed systems, and sensitive communications and sensor systems. CakeBoxx solutions offer the industry’s strongest and lightest weight customised shipping decks and platforms, with or without CakeBoxx’s protective lid.

“CakeBoxx Technologies has built a strong base of government and Fortune 500 customers by developing innovative solutions to overcome some of the world’s most challenging shipping issues while also meeting the highest standards of performance, security, and sustainability,” said CakeBoxx Technologies Board member, Michael Quinn. “Jim Blom is a seasoned operations leader, and subject matter expert in the shipping, transportation, and logistics industries – his addition to the executive leadership team is a very strategic move for the company.

“His technology expertise and supply chain experience applying cloud computing, blockchain, artificial intelligence, and edge computing to address global supply chain disruption, port congestion, and last-mile logistics delivery will enable CakeBoxx Technologies to scale its revenue operations and expand the company’s growth into new marketplaces and ecosystems.”

As CRO, Blom will lead revenue operations focused on CakeBoxx’s product development, sales, and field operations, overseeing CakeBoxx’s GTM, technology partnerships, and strategic alliances.

Blom’s mandate will include growing market share in environmental sustainability, focusing on the renewable energy and regenerative food systems industries. Blom will also take on CakeBoxx’s pioneering work for Boeing and Lockheed Martin, evolving its defence and aerospace portfolio and revenues in C4ISR and the uncrewed and autonomous transportation industries.

Blom commented: “Re-imagining the modern shipping container and re-architecting intermodal and last-mile delivery supply chains helps industries accelerate attainment of their global climate and Net Zero sustainability targets. Thanks to our distinguished reputation as a tier-one systems engineering firm, we have an unprecedented opportunity to provide value. Addressing sustainability and carbon reduction initiatives has never been more important. CakeBoxx Technologies’ ability to combine adaptive automation, intelligent, connected, and high-performance systems design with SAFETY Act level security is a defining capability for shippers and 3PLs with sustainability goals.”

CakeBoxx products and advanced supply chain systems engineering services are available to companies, governments, NGOs, and other organisations worldwide seeking to transform their transportation efficiency, lower total cost of ownership, build resilience, and improve safety, security, and sustainability in their supply chain operations.

 

Communications key staffing and supply chain issues

Clear communications will be essential for supply chain firms to tackle future challenges in recruiting and retaining good staff, according to speakers at a recent packaging business conference. The AGM of the Timber Packaging & Pallet Confederation (TIMCON), held in Dublin, heard a diverse panel of speakers address members on the difficulties – and opportunities – ahead of supply chain businesses in the wake of Covid-19 and current procurement issues.

Imelda Hurley, CEO of Irish state forestry business Coillte, said forest-based business has very strong sustainability credentials but that these were not well understood by those outside the sector. It is therefore vital, she said, “to communicate more in terms of everything our sector delivers”. In his presentation, Mike Glennon, joint managing director of Ireland and UK timber processing firm Glennon Brothers, said the country needed to ensure that afforestation was made “easy, understandable and administratively manageable” to enable it to meet its EU carbon reduction targets.

Caroline Reidy of human resources consultant HR Suite also highlighted the importance of communication in her keynote speech on the positive actions pallet and packaging businesses can do to tackle current employment issues. Focusing on recruitment and retention, she said companies who communicate strong core values internally and externally and introduce more flexible ways of working stand a better chance of finding and retaining good staff.

The meeting included presentations by two government ministers. Peter Burke, Irish Minister of State for Housing and Local Planning opened the meeting, saying that the Irish government would “position our forests and wood products at the centre of a growing bioeconomy,” and that this would provide benefits not just to forest owners “but also to wider society.”

Matt Carthy, Sinn Fein spokesperson on Agriculture, Food and the Marine, who spoke on current and future policy challenges for the timber sector and said the forestry industry would be essential to meeting future environmental targets. “If we don’t deliver on forestry, we won’t deliver on climate,” he said.

TIMCON President John Dye said forest-based businesses of all kinds should work together to promote both the industry’s environmental credentials and attractiveness as a place to work.

“People in the street still don’t understand how important a pallet is that every part of our trees is used, and reused many times before then being recycled,” he said, “Our whole industry should be pooling its resources and working together to promote this message.

“Wooden pallets and packaging is one of the most sustainable industries, dealing with products that are essential to keeping supply chains moving smoothly. It’s a business of great people, too, with opportunities to travel and work with colleagues from around the world.”

Dye announced that TIMCON would be launching an initiative to communicate the sector’s environmental credentials to the supply chain and wider public, in particular highlighting its role in encouraging the reuse of wooden products.

The meeting also heard updates from Angus Macpherson, managing director of The Environment Exchange; and Tom Gaynor, operations manager for recovery and recycling at REPAK.

Image caption: TIMCON board members with Minister Peter Burke. Left to right: Mary Walsh; Darren Turner; TIMCON President John Dye; Peter Burke; and Fergal Moran.

 

TEST CAMP INTRALOGISTICS with additional topics

On March 29 and 30, 2023, the TEST CAMP INTRALOGISTICS will once again be all about hands-on testing of innovations and new developments in warehouse and material handling technology. The target group of the international test event are innovation-oriented B2B decision-makers from all areas of logistics. Up to 100 selected innovations await the participants.

After two test runs under corona conditions, the TEST CAMP INTRALOGISTICS in Hall 3 of Messe Dortmund will be starting with two new special test areas. Ergonomics and occupational safety are the focus at “Exoskeleton & Co.”, where visitors can try out for themselves how it feels to work with exoskeletons, suction systems and other devices. The new “Order Picker Safari” is a highlight for retailers and all those who attach great importance to order picking. Horizontal order pickers from various manufacturers will be available for testing and picking on a set measuring around 400 sq m.

As in previous years, participants can also try out the products and solutions of the nominees for the International Intralogistics and Forklift Truck of the Year (IFOY) Award 2023, which will also be tested by the 26-member jury from 20 nations, including Peter MacLeod from Logistics Business, the UK’s only representative. Finalists for the world’s largest intralogistics award will go through the three-stage IFOY audit as part of TEST CAMP, which begins as early as March 27.

Driving forklifts, operating all types of warehouse technology yourself, interacting with logistics robots, trying out software – all this is possible in the hall with more than 9,800 sq m of space. Booths with demonstration areas, a get-together and an indoor restaurant invite guests to intensive networking discussions without the hustle and bustle of a trade fair.

“Spot on Innovation” is also the motto in the congress area of TEST CAMP INTRALOGISTICS. In order to facilitate knowledge transfer among logistics experts, the organiser is once again setting up a conference programme with prominent panel discussions on both days. The popular thematic highlight tours are also planned again.

There will also be a reunion with the AGV Mesh-Up initiated by the VDMA Materials Handling and Intralogistics Association and its member companies. Following its world premiere in 2021 and its continuation in 2022, the new edition of the live test of the VDA 5050 communication interface, which will be held exclusively at TEST CAMP INTRALOGISTICS, promises a spectacular setting with new technical challenges. The aim of VDA 5050 is for Automated Guided Vehicles in the warehouse to communicate via plug-and-play technology, regardless of manufacturer.

They drive with different navigation modes, such as line-guided or contour-based, but communicate with the higher-level control system. B2B visitors will have the unique opportunity to observe the deployment of Automated Guided Vehicles (AGVs) from various manufacturers on 500 sq m and to exchange ideas with developers and scientists.

The green orientation of the new event format in logistics will also be consistently continued in 2023. The organiser has made sustainability a principle and taken numerous measures to conserve resources. The focus is on recycling and reusability, a central stand construction, the use of regenerative energies and the principle of dispensing with equipment that is not absolutely necessary.

 

 

Whitepaper shines spotlight on future of embedded finance  

London-based plug-and-play finance specialist Weavr has launched its latest whitepaper, entitled ‘Embedded finance: Bringing value into focus.’ The paper, which has been created in collaboration with leading industry experts, reveals a shared and focused vision for the future of embedded finance.

A hot topic amongst the fintech industry, embedded finance is top of the agenda for many. Yet, as Weavr’s whitepaper reveals, there has remained much to discover and understand about how a company can use embedded finance to unleash transformation and make the biggest impact.

The illuminating whitepaper, which is now available to read for free on its website, provides a comprehensive, digestible overview of how embedded finance is perceived today, where it stands to add the most benefits and what businesses require to make that happen. The whitepaper takes a detailed look at three sector-specific applications of the concept.

As Weavr’s whitepaper identifies, individuals are already benefitting from embedded finance technologies on a daily basis, yet the market is predicted to explode within the next five years. With boundless potential for businesses and end users to significantly benefit from the nascent technology. The success of this will be heavily reliant on education around the concept, a point of concurrence between the leading experts in the paper.

In publishing the embedded finance whitepaper, Weavr intends to inform those working in, and alongside the sector. The thought-provoking report makes the case that embedded finance has the potential to transform sectors for the better, and facilitate meaningful, long-term benefits across multiple sectors, however, in order to unleash these changes, education and implementation must be addressed. In fact, as the whitepaper highlights, Weavr is already providing the tools needed to realise the benefits with its Financial Plug-ins.

Speaking on the publication of the new whitepaper, Alex Mifsud, Co-Founder and CEO of Weavr commented: “Embedded finance has all the hallmarks of an unstoppable force that is revolutionising business, just like eCommerce did 20 years ago. We created this paper because we have a vision where most financial services are purchased and consumed through digital products and services that serve broader and more fundamental customer needs like health, education, work, family, and leisure. In these sectors, the focus would become more on the benefits of banking and less on the banking itself – with significant advantages to be had by both the businesses and end users.

“The paper maps out how this vision might be realised, drawing on both our own expertise and that of respected industry leaders who have been generous with their advice on how the real-world benefits of embedded finance can be realised, as well as sharing industry-specific examples to show the concept working in practice.”

At its core, Weavr is on a mission to enable any business to integrate any financial service anywhere its customers need it. The company is doing this by offering its Plug-and-Play Finance solution, which offers simplicity, flexibility, and accessibility to all innovators. What’s more, by adopting Weavr’s solution, innovators don’t need to worry about the burden of upholding compliance, regulation, and data security – because Weavr does it for them behind the scenes. Each of Weavr’s Financial Plug-ins can be tailored to virtually unlimited use cases and are already gaining significant traction with innovative businesses.

CLICK HERE to download the whitepaper.

 

Permission granted for pipeline to UK LPG storage facility

Flogas Britain, one of the UK’s leading liquefied petroleum gas (LPG) suppliers, has announced that it has been granted planning permission to construct a gas pipeline from Bristol Port into the nation’s largest above ground LPG storage terminal, at Avonmouth, near Bristol.

Once complete, the pipeline will link the UK to a diverse, global supply of off-grid gas, providing security of supply and enhancing affordability for off-grid logistics businesses and residential customers. It will also play an important role in the decarbonisation of off-grid Britain, in line with the Government’s 2050 net zero target.

With planning permission now in place, Flogas (part of DCC plc) is now actively talking to potential partners from across the entire supply chain, who want to join Flogas in creating a dependable, affordable and greener off-grid fuel supply for the UK.

Flogas is fully committed to meeting net zero targets and securing a low carbon future, so planning approval for the pipeline marks a major milestone for the business. LPG is the cleanest, most efficient conventional off-grid fuel available, and logistics businesses transitioning from oil will benefit from significant carbon savings and improved air quality, as it emits far fewer pollutant emissions.

As well as importing LPG, the pipeline will have the capability to import Bio-LPG, which is a fully renewable green gas alternative. Additionally, it will provide access to emerging sources of renewable fuels not currently manufactured or available in the UK, helping to further future-proof Britain’s supply of low carbon off-grid fuels. There will be clear affordability benefits too, as access to global markets will increase supplier options, and reduce the UK’s reliance on its diminishing refinery network.

Starting at Bristol Port with a new, state-of-the-art unloading facility, the pipeline will largely follow existing pipeline routes through predominantly industrial areas, to the Flogas Avonmouth storage facility. Running safely underground and out of site, the twin-pipeline will vastly increase the availability of LPG and Bio-LPG, enabling up to 20,000 tonnes of commodity to be safely and securely discharged from a ship in 24 hours.

The Flogas Avonmouth Storage facility is the largest of its kind in the UK, with the capacity to store 34,564 tonnes of LPG. Formerly owned by National Grid, the Avonmouth facility was previously only able to store LNG (liquefied natural gas). However, work is currently underway to convert it to an LPG and Bio-LPG storage facility, further strengthening Flogas’ distribution network, and providing customers with an unrivalled off-grid gas supply chain.

Lee Gannon, Flogas Britain’s Managing Director, said: “The granting of planning permission is the final piece in the jigsaw for this ground-breaking project, as we already have the Avonmouth storage facility and agreement in principle from Bristol Port and landowners for the pipeline route.

“This means we’re now perfectly placed to start talking to prospective partners from across the supply chain who want to join us in this venture. Avonmouth offers an excellent collaborative opportunity, one that will provide important access to the global market and enhance security of supply to our off-grid customers. It’s also completely future ready and will be key in helping homes and businesses make that important energy transition to net zero emissions.

“The next phase of design is currently underway and with completion of construction potentially as early as 2025, we will soon have locked in a direct link between our storage facility and world supply of existing and upcoming carbon free fuels.”

Gannon concluded: “As an energy supplier that is committed to meeting net zero targets, we fully support heat pumps and other renewable power supplies, but for many off-grid homes and businesses they can be either unsuitable or unaffordable. For these customers, LPG is the perfect off-grid transition fuel away from oil, and this pipeline will increase its affordability and supply.”

George Webb, CEO of Liquid Gas UK (LGUK) added: “The new Avonmouth facility marks a significant step in the import and supply of renewable liquid gases here in the UK. The site will enable a much greater storage capacity of LPG and renewable liquid gases, which will in turn will strengthen the supply chain and make a significant contribution to the future resilience of the industry as a whole.

“The new pipeline demonstrates Flogas’s commitment to facilitate the development of renewable fuels in the UK, helping residents and businesses on the road to net zero emissions. It’s fantastic news, and great progress for the decarbonisation of off-grid Britain.”

 

 

Rugged devices in extreme working conditions 

Tash Sievwright (pictured), Transport and Logistics Business Development Executive, Conker, looks back at extreme conditions of 2022 and fit-for-purpose rugged devices.

Largely shaded red and dark red, weather forecast maps of the summer of 2022 were tracking what turned out to be the hottest summer on record for Europe. From June to September persistent heatwaves affected no fewer than 16 countries across the continent. The highest temperature recorded was 47°C and the waves of punishing temperatures resulted in significant danger weather warnings, evacuations and widespread droughts. In the United Kingdom temperatures surpassed 40°C for the first time since records began.

Climatologists and scientists predict that continuing changes in the jet stream will cause heat waves with increasing frequency across Europe causing hot areas to stay hot for long periods of time.

During the unprecedented record-breaking temperatures across Europe, many companies undertook a hazard assessment of extreme conditions to identify the potential harm to staff – a standard requirement for many firms. As most staff will use equipment of some description, extending the assessment to machinery, equipment and tools that workers use to perform their roles makes sense.

The rapid digitalisation of global supply chains, the advent of Industry 4.0 and interest in progressive advanced technology and tools such as AI means that very few industries if any, escape the need for computer devices for on-site staff and remote workforces working in all conditions.

However, day-to-day commercial pressures such as rising costs coupled with improved and advanced functionality such as built-in image readers that decode barcodes and QR codes, buying lower-cost, standard off-the-shelf devices can be tempting. However, do they have sufficient battery life and can they withstand the rigours of extreme working environments – day in and day out – and what happens when they go wrong or get broken?

Extreme working conditions are not limited to high and low temperatures but also include humidity, wet conditions, direct sunlight, dust, snowfall and ice, altitude, atmospheric pressure, low visibility, complex terrain and vibration. These conditions call for a choice of rugged devices that are fit for purpose delivering value for money and with service levels that match the needs of the job.

Many working environments including warehousing, manufacturing, transport and logistics and utilities rely on real-time information that provides visibility of all elements of the supply chain, where goods are or how critical services are being delivered. The cost of failure can be substantial not just in the cost of downtime but in customer satisfaction and brand reputation.

Create operational efficiencies

Streamlining different processes, information streams and the entire workforce helps to better manage delayed production, waste and poor planning. These operational efficiencies rely on quality-connected equipment, cost management, technology stack, internal communication, supply chain and order management, and improved business processes. Linking rugged mobile devices that collect operational data and work seamlessly with back-end platforms removes data input errors and provides real-time visibility.

Rugged devices are not only tough but are designed to work in their specific environments, such as being secure in a vehicle or easily lifted in and out of a holster or cradle. In cold or hazardous environments touch screens are designed to be operated with gloves and equally are usable in direct sunlight. Conker enterprise devices sit securely in an operating vehicle and read barcodes, NFC and RFID tags from multiple angles and all devices have a battery life designed to last the entire shift.

Rugged goes beyond the rugged case that keeps the device protected. Rugged devices are a type of hardware designed specifically to tolerate the harshest environments. From extreme temperatures to dusty environments, wet conditions and then back inside. They can tolerate a range of hazards including exposure to fluids and extreme vibrations. Touch screens can be operated with gloves on and as the battery life is designed to last an entire shift – rugged devices are built to last. These attributes can positively impact costs in downtime and the time and cost to replace devices that are not durable enough. All Conker devices are drop tested typically to 1.2m and for peace of mind have the durability rating of IP65, protecting them against dirt and making them dust and waterproof.

Compared to traditional scanners and other mobile devices, wearable devices are less likely to get damaged or dropped, resulting in lower equipment replacement costs over time. The ergonomic design of wearable scanners makes them feel natural to use in day-to-day operations. When a backhand scanner is used in conjunction with a glove, workers benefit from having a full range of hand and digit movement.

Reduction in TCO

Looking beyond the initial cost to acquire rugged devices and considering the cost of deployment, training, support, maintenance and service and critically the cost of downtime will provide insight into the true cost of ownership. If there is no time for downtime in any mission/time-critical environment, rugged is probably a wise choice.

My colleague James Summers, CEO at Conker, says: “The hard-working products surfacing to deliver across global supply chains are further supported by automation and real-time connectivity with other departments. The results include increased productivity, reduced resources, and speed of response to customers’ orders resulting in improved bottom lines.

“In the current period of cooler weather organisations can use this time of respite from harsh, hotter conditions to take stock and review how well they coped in 2022 and consider necessary improvements to ensure that device performance stands up to what might come their way next year.

“It is vital that production managers ensure good usability testing on all tablets, handheld and wearable devices because good usability will help to support a happy workforce. They also shouldn’t be afraid to demand upfront user testing before committing to new devices in the IT stack.”

Samskip launches Duisburg-Rostock rail link

Samskip has added over 10% capacity to its multimodal connections between Germany and Scandinavia as a result of launching three-times weekly block train services connecting Duisburg and Rostock together with Hector Rail.

The all-electric train service links the Duisburg Hohenbudberg terminal and the Rostock Trimodal terminal for coordination with the port’s ro-ro ferry services. It creates a significant additional new routing option to connect Germany’s Ruhr area and the south-east of the Netherlands with Sweden’s key Stockholm/Gävle/Örebro/Jönköping region, Finland and other Baltic markets.

Departing from Duisburg on Monday, Wednesday and Friday, the 700m length trains arrive in Rostock on Tuesday, Thursday and Saturday to coincide with Hansa Destination ferry connections to Nynäshamn (south of Stockholm). Entering the market in August 2021, Hansa has developed substantial freight volumes into and out of the Swedish midlands, with the regular Nynäshamn call periodically augmented by stopovers at Visby.

The Duisburg-Rostock rail link also means Samskip can offer additional service options direct into southern Sweden and Finland by coordinating with separate daily ferry departures to Trelleborg, Kotka, Hanka and Rauma.

Samskip already offers an extensive network of containerised rail services connecting Duisburg with destinations in Sweden, operating its own block trains into Katrineholm, Falköping and Nässjö 14 times a week.

“Hector Rail is delighted to be able to expand its excellent long-term cooperation with Samskip by establishing a two-way intermodal offer between the Ruhr area and Scandinavia,” commented Stig Kyster-Hansen Managing Director of Hector Rail GmbH.

Shortsea operations out of Rostock represent a strategic addition to transport options for all types of multimodal freight customers, according to Gert-Jan Meijer, Head of Trade, Sweden, Samskip. In addition to offering capacity for ISO containers, Mega trailers and P400 trailers, wagons deployed accommodate non-cranable trailers, opening the new route to a wide range of third party and shippers’ own equipment.

“There has been a clear need to increase capacity between Germany and Scandinavia based on growing trade volumes and new requests, but high diesel prices and continuing driver shortages are also steering more cargo away from the road,” said Meijer. “Offering an additional high-frequency service option consolidates the competitive edge that multimodal  has over road haulage in terms of reliability in the supply chain.”

Thomas Vitte, Commercial Manager of Hector Rail GmbH, added: “Through this broader service offer it will be possible to attract more cargo to rail with an even more competitive and efficient product, thereby enhancing sustainable transport solutions between Germany and Scandinavia.”

The capacity boost comes during a period of opportunity for multimodal in Europe, whose lower emissions align with sustainability goals set by corporates. EU Mobility Package measures to improve haulier conditions are also driving road freight out of the market.

High frequency in rail services strengthens the case for sustainable transport, Meijer commented. “Our larger customers want to do more using lower carbon options, new customers are knocking on the door and it’s fair to say that there is a general mood in Germany that now is the time to switch away from road.”

The combination of all-electric rail traction, short sea economies of scale, short last-mile over the road operations and flexibility on unitised options “epitomises what Samskip is striving to deliver in sustainable connections for the European logistics market”, said Meijer. “We want to thank Hector Rail, Hansa Destinations and the Port of Rostock and to celebrate this joint effort in ‘Making Green Logistics easy’.”

 

Automation strengthens competitiveness of automotive supplier

In the wake of global growth and increasingly restrictive customer requirements, MPE Plastics in Turin, Italy, has decided to start its automation journey by implementing a state-of-the-art, holistic semi-automated intralogistics solution by SSI Schaefer. The solution combines a mobile racking system with 5,100 pallet storage locations and automated guided vehicles (AGVs), which were integrated into the existing process. The Italian automotive supplier gains significant space and time, which can be used to accommodate further business growth.

Increased industry-specific requirements

As a supplier of thermoplastic precision parts for the automotive industry, MPE Srl has operated in a demanding market for more than 40 years and has established the company as a top provider on a national and international level. High quality standards for its own products and services, as well as a customer-focused mindset, were crucial for its success and continuous expansion. These values also encompass having to meet increasingly strict just-in-time, just-in-sequence and Kanban specifications, which demand a high level of responsiveness and reliable availability of goods.

“Fast processing times and reliability have always been the focal point of our business and are important for continuous improvement,” says Riccardo Battagliotti, Managing Director at MPE Plastics. “Considering the growing order volume and market requirements, it was a logical decision to assess our internal dynamics and logistical processes in the warehouse and shipping area, and to change from a manual warehouse to a semi-automated warehouse.”

The new solution had to be integrated into two existing halls with limited space and will help MPE reduce operating and personnel costs.

High system availability required

After extensive market research, MPE opted for a combined system solution by SSI Schaefer, consisting of mobile racks and automated guided vehicles. The expected total capacity of 5,100 storage locations and a technical performance of 20 pallets per hour in a single-shift operation can be progressively increased further over time.

“We have evaluated offers with similar ambitious automation projects of different companies in Europe,” reports Battagliotti. “The possible storage density of the SSI Schaefer solution concept was significantly higher than of other companies. This allowed us to generate a maximum number of storage locations for the available storage volume and benefit from faster order processing at the same time.”

The space gained, thanks to the installation of mobile racks, can be used to increase production capacities while also expanding the product range. Moreover, the process quality is improved with the help of AGVs, as the vehicles reliably carry out their work without interruption, even in a 16-hour operation. The AGVs also prevent excessive manual transport of individual parts between the warehouse and production.

“In this way, we work more efficiently and are able to better meet our delivery deadlines,” continues Battagliotti. In addition to the consulting and solution competence, the fact that all performance modules are delivered from a single source and that there is one contact person from integration to after-sales service was convincing when choosing SSI Schaefer. There are no interfaces between sub-systems that need to be maintained and communication problems are eliminated.

Semi-automation for work flow optimisation

In the automotive industry, cost pressure is particularly high and demands suppliers to offer continuously high quality standards at compelling prices. In order to remain competitive in the long run, new participants in this segment have to find ways to reduce operating costs, especially in terms of energy, and to offset ever-increasing labour costs. Furthermore, on-time delivery (OTD) is key. This factor measures the provided services and requires stock management as well as constant work and material flow.

Therefore, investing in semi-automation was for MPE Plastics an appropriate response to low picking performance that was increasingly jeopardising delivery quality and deadlines. Employing more staff was the only way to compensate for this poor picking performance, which in turn contradicted the strategy of cost reduction. Productivity was also impaired by numerous material buffers that took up space and caused long product-picking times and hence hindered order processing. Against this background, a system solution was called for that was able to comprehensively face these challenges. A short payback period was also important for MPE.

Process quality improved

The installation of the mobile racking system with 5,100 pallet storage locations within the existing building structures, and the commissioning of the AGVs, only took seven months. Both buildings are connected by a bridge at a height of six meters. Pallets with goods from production are transferred to a conveyor belt, lifted vertically to the second level and fed into the mobile racking system. AGVs carry out the storage of pallets as well as the retrieval of required load carriers, their transport and provision to the shipping area.

Thanks to this interlinked whole-site system, MPE Plastics gained space, stabilised material flow on a constantly high level and reduced costs in the long run. “The performance rate per hour guaranteed by SSI Schaefer was achieved immediately after commissioning,” states Battagliotti. “We were also able to gradually achieve the target of 32 pallets per hour, a significant increase in performance compared to the initial situation, which was characterised by manual processes that put high physical strain on our employees.”

Thanks to the automation of the storage and retrieval processes, the error rate also tends to be zero.

Perfect OTD performance

Today, all inbound and outbound operations meet internal and external requirements and are performed with the help of mobile racking systems and AGVs in a two-shift operation. “We are very satisfied with what we have achieved together with SSI Schaefer, especially since they have also reliably offered support during the initial operation of the semi-automated intralogistics solution,” sums up Battagliotti. “For us, it was very helpful to trust in a full-service provider and to have one contact person for all kinds of questions.”

The extensive training of the employees on the new system also contributed to securing the competitiveness of the automotive supplier in a very dynamic market. All requirements were fully met, which enables MPE Plastics to provide their demanding customers from the OEM sector with fast and reliable service thanks to further improved OTD performance.

 

Subscribe

Get notified about New Episodes of our Podcast, New Magazine Issues and stay updated with our Weekly Newsletter.