New Distribution Centre and AutoStore Solution

Bleckmann has officially opened a new distribution centre in Roosendaal, the Netherlands. As part of its continued investment in innovation and growth, the facility also marks the ‘go-live’ of a new automated storage and retrieval system (ASRS), the integrated AutoStore solution with automated packing.

The expansion underlines Bleckmann’s commitment to building future-ready logistics hubs across Europe, while addressing labour scarcity and meeting the growing demand for faster, more efficient fulfilment.

Less space, more speed

The newly launched AutoStore system provides a streamlined alternative to traditional rack storage, using up to seven times less space while dramatically increasing storage capacity. This enables more SKUs (from multiple customers) to be stored simultaneously and reduces the risk of stock shortages.

Items are retrieved by radio-controlled robots, eliminating manual picking and significantly accelerating processing. “From the moment a product enters the AutoStore until it leaves the warehouse in a carton, it will have only been touched by a single pair of hands”, explained Mark de Graaf, project manager at Bleckmann. “This reduces the time between order receipt and dispatch by up to 60%.”

An integrated, scalable solution

The Roosendaal site features not only AutoStore, but also an advanced conveyor system, carton erectors, and an autonomous packing line with carton height reduction. This integrated solution allows Bleckmann’s clients to benefit from later cut-off times for next-day delivery, intelligent demand forecasting, and faster dispatch of top-selling items during peak periods. “The AutoStore system is designed with flexibility in mind”, said Kevin Paindeville, director warehouse solutions and innovation at Bleckmann. “We can start with a basic set-up and expand it quickly when clients need extra capacity – for example, during Black Friday – without disrupting operations.”

Lights-out logistics and sustainability gains

The AutoStore technology also contributes to sustainability. Ten robots consume the same amount of energy as a household vacuum cleaner, and they can operate in the dark, enabling additional energy savings. The system also minimises picking errors, improving overall quality and efficiency.

A milestone in growth strategy

With the opening of the new Roosendaal DC, Bleckmann strengthens its position as a leading logistics partner in Europe. “We are proud to open this new facility in Roosendaal and bring the AutoStore solution to life here”, concluded Kevin. “This is a milestone in our automation and growth strategy enabling us to make fulfilment safer, greener, and faster for our clients and their customers.”

Bale Arm Crates Maximise Space

goplasticpallets has expanded a large range of high-quality plastic crates and boxes with the launch of two new bale arm crates, designed to help retailers and fulfilment centres optimise their supply chains and maximise storage space across their facilities. The additions – the largest bale arm crates in the company’s portfolio – provide customers with greater choice as they seek innovative handling solutions for bulkier goods.

The new GoMaxi 64300 bale arm crates are available in both perforated (GoMaxi 64300P) and solid wall (GoMaxi 64300S) versions. Measuring 600mm x 400mm x 300mm, both crates have a volume of 58 litres and are manufactured from durable polypropylene in a vibrant blue, with a 100% recycled material option also available. Designed for robust day-to-day use, each unit has a maximum carrying capacity of 20kg, making them suitable for a wide range of storage, handling and distribution applications.

These two new products are the deepest and largest bale arm crates currently available on the market, making them ideal for handling bulkier items. Despite their generous capacity, they offer significant space-saving benefits. When not in use, the units can be nested within one another, reducing required storage space by up to 80% on the warehouse floor and during return journeys, compared to traditional stacking containers. This not only improves operational efficiency but also helps to lower transport costs and reduce carbon emissions across the supply chain.

With its perforated design, the GoMaxi 64300P enables increased airflow, making it particularly well-suited for food processing operations and retailers handling fresh produce, as well as for in-store applications. In contrast, the GoMaxi 64300S features solid walls that provide enhanced protection for goods, making it an ideal solution for fulfilment centres storing and distributing larger or more sensitive items.

The new crates are manufactured by Gamma-Wopla and exclusively available to the UK market via goplasticpallets.com.

Dan Starnes, Sales Director at goplasticpallets.com, said: “We have worked closely alongside Gamma-Wopla for many years and we are excited to exclusively offer these two fantastic products to the UK market. We are always delighted to offer our customers access to high-quality, innovative solutions that address real operational challenges.

“These new GoMaxi crates provide a genuine new option for supply chain managers handling larger or bulkier items, helping to optimise storage, improve handling efficiency, and make better use of available space across their facilities. This is absolutely crucial as the cost of warehouse space increases. We are seeing growing demand for bale arm crates, folding large containers and sleeve packs, and we will continue to expand our range to support our customers with practical, space-saving solutions.”

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